Form 10-Q
Table of Contents

 
 
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
     
þ   QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the quarterly period ended March 28, 2009
OR
     
o   TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
Commission File Number 0-22684
UNIVERSAL FOREST PRODUCTS, INC.
(Exact name of registrant as specified in its charter)
     
Michigan   38-1465835
     
(State or other jurisdiction of
incorporation or organization)
  (I.R.S. Employer
Identification Number)
     
2801 East Beltline NE, Grand Rapids, Michigan   49525
     
(Address of principal executive offices)   (Zip Code)
Registrant’s telephone number, including area code (616) 364-6161
NONE
(Former name or former address, if changed since last report.)
Indicate by checkmark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes þ No o
Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files). Yes o No o
Indicate by checkmark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See the definitions of “large accelerated filer,” “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act.
             
Large Accelerated Filer þ   Accelerated Filer o   Non-Accelerated Filer o   Smaller reporting company o
Indicate by checkmark whether the registrant is a shell company (as defined by Rule 12b-2 of the Exchange Act). Yes o No þ
Indicate the number of shares outstanding of each of the issuer’s classes of common stock, as of the latest practicable date:
     
Class    Outstanding as of March 28, 2009
     
Common stock, no par value   19,178,761
 
 

 

 


 

TABLE OF CONTENTS
         
    Page No.  
PART I. FINANCIAL INFORMATION
       
 
       
Item 1. Financial Statements
       
 
       
    3  
 
       
    4  
 
       
    5  
 
       
    6  
 
       
    7-15  
 
       
Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations
    16-26  
 
       
    27  
 
       
    27  
 
       
       
 
       
Item 1. Legal Proceedings — NONE
       
 
       
Item 1A. Risk Factors — NONE
       
 
       
    28  
 
       
Item 3. Defaults Upon Senior Securities — NONE
       
 
       
Item 4. Submission of Matters to a Vote of Security Holders — NONE
       
 
       
    28  
 
       
    29  
 
       
 Exhibit 31(a)
 Exhibit 31(b)
 Exhibit 32(a)
 Exhibit 32(b)

 

 


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
CONSOLIDATED CONDENSED BALANCE SHEETS
(Unaudited)
(in thousands, except share data)
                         
    March 28,     December 27,     March 29,  
    2009     2008     2008  
ASSETS
                       
CURRENT ASSETS:
                       
Cash and cash equivalents
  $ 9,427     $ 13,337     $ 33,584  
Accounts receivable, net
    180,021       138,043       161,896  
Inventories:
                       
Raw materials
    108,982       109,942       135,767  
Finished goods
    81,819       83,554       124,525  
 
                 
 
    190,801       193,496       260,292  
Assets held for sale
    5,490       8,296       10,412  
Refundable income taxes
    366       6,283       7,799  
Other current assets
    17,513       21,453       30,204  
 
                 
TOTAL CURRENT ASSETS
    403,618       380,908       504,187  
 
                       
OTHER ASSETS
    3,522       5,927       7,747  
GOODWILL AND INDEFINITE-LIVED INTANGIBLE ASSETS
    156,937       159,263       155,053  
OTHER INTANGIBLE ASSETS, net
    22,723       22,751       27,407  
PROPERTY, PLANT AND EQUIPMENT:
                       
Property, plant and equipment
    503,393       505,177       509,716  
Accumulated depreciation and amortization
    (263,144 )     (258,007 )     (242,668 )
 
                 
PROPERTY, PLANT AND EQUIPMENT, NET
    240,249       247,170       267,048  
 
                 
TOTAL ASSETS
  $ 827,049     $ 816,019     $ 961,442  
 
                 
 
                       
LIABILITIES AND EQUITY
                       
CURRENT LIABILITIES:
                       
Accounts payable
  $ 74,345     $ 63,184     $ 103,198  
Accrued liabilities:
                       
Compensation and benefits
    41,160       49,306       47,864  
Other
    21,888       22,620       29,412  
Current portion of long-term debt and capital lease obligations
    16,223       15,490       1,012  
 
                 
TOTAL CURRENT LIABILITIES
    153,616       150,600       181,486  
 
                       
LONG-TERM DEBT AND CAPITAL LEASE OBLIGATIONS, less current portion
    96,235       85,684       194,277  
DEFERRED INCOME TAXES
    17,708       17,056       24,469  
OTHER LIABILITIES
    12,153       14,453       17,376  
 
                 
TOTAL LIABILITIES
    279,712       267,793       417,608  
 
                       
EQUITY:
                       
Controlling interest shareholders’ equity:
                       
Preferred stock, no par value; shares authorized 1,000,000; issued and outstanding, none
                       
Common stock, no par value; shares authorized 40,000,000; issued and outstanding, 19,178,761, 19,088,880 and 18,940,741
  $ 19,179     $ 19,089     $ 18,941  
Additional paid-in capital
    129,558       128,830       124,457  
Retained earnings
    392,105       393,312       386,677  
Accumulated other comprehensive earnings
    2,106       2,353       4,460  
 
                 
 
    542,948       543,584       534,535  
Employee stock notes receivable
    (1,672 )     (1,701 )     (1,538 )
 
                 
 
    541,276       541,883       532,997  
Noncontrolling interest
    6,061       6,343       10,837  
 
                 
TOTAL EQUITY
    547,337       548,226       543,834  
 
                 
TOTAL LIABILITIES AND EQUITY
  $ 827,049     $ 816,019     $ 961,442  
 
                 
See notes to unaudited consolidated condensed financial statements.

 

3


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
CONSOLIDATED CONDENSED STATEMENTS OF EARNINGS
(Unaudited)
(in thousands, except per share data)
                 
    Three Months Ended  
    March 28,     March 29,  
    2009     2008  
 
               
NET SALES
  $ 361,722     $ 489,512  
 
               
COST OF GOODS SOLD
    314,901       434,692  
 
           
 
               
GROSS PROFIT
    46,821       54,820  
 
               
SELLING, GENERAL AND ADMINISTRATIVE EXPENSES
    49,092       58,544  
NET (GAIN) LOSS ON DISPOSITION OF ASSETS AND OTHER IMPAIRMENT AND EXIT CHARGES
    (1,136 )     807  
 
           
 
               
LOSS FROM OPERATIONS
    (1,135 )     (4,531 )
 
               
INTEREST EXPENSE
    1,074       3,594  
INTEREST INCOME
    (83 )     (373 )
 
           
 
    991       3,221  
 
           
 
               
LOSS BEFORE INCOME TAXES
    (2,126 )     (7,752 )
 
               
INCOME TAX BENEFIT
    (963 )     (3,350 )
 
           
 
               
NET LOSS
    (1,163 )     (4,402 )
 
               
LESS NET EARNINGS ATTRIBUTABLE TO NONCONTROLLING INTEREST
    (44 )     (174 )
 
           
 
               
NET LOSS ATTRIBUTABLE TO CONTROLLING INTEREST
  $ (1,207 )   $ (4,576 )
 
           
 
               
LOSS PER SHARE — BASIC
  $ (0.06 )   $ (0.24 )
 
               
LOSS PER SHARE — DILUTED
  $ (0.06 )   $ (0.24 )
 
               
WEIGHTED AVERAGE SHARES OUTSTANDING FOR BASIC LOSS
    19,184       18,996  
 
               
WEIGHTED AVERAGE SHARES OUTSTANDING FOR DILUTED LOSS
    19,184       18,996  
See notes to unaudited consolidated condensed financial statements.

 

4


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
CONSOLIDATED STATEMENTS OF EQUITY
(Unaudited)
(in thousands, except share and per share data)
                                                         
    Controlling Interest Shareholders’ Equity              
                            Accumulated                    
                            Other     Employees              
            Additional Paid-     Retained     Comprehensive     Stock Notes     Noncontrolling        
    Common Stock     In Capital     Earnings     Earnings     Receivable     Interest     Total  
Balance at December 29, 2007
  $ 18,908     $ 123,368     $ 391,253     $ 4,704     $ (1,565 )   $ 10,376     $ 547,044  
Comprehensive loss:
                                                       
Net loss
                    (4,576 )                     174          
Foreign currency translation adjustment
                            (244 )             64          
Total comprehensive loss
                                                    (4,582 )
Capital contribution from noncontrolling interest
                                            369       368  
Distributions to noncontrolling interest
                                            (146 )     (145 )
Issuance of 20,476 shares under employee stock plans
    21       368                                       389  
Issuance of 2,444 shares under stock grant programs
    2       65                                       67  
Issuance of 9,980 shares under deferred compensation plans
    10       (10 )                                      
Tax benefits from non-qualified stock options exercised
            43                                       43  
Expense associated with share-based compensation arrangements
            250                                       250  
Accrued expense under deferred compensation plans
            373                                       373  
Payments received on employee stock notes receivable
                                    27               27  
 
                                         
Balance at March 29, 2008
  $ 18,941     $ 124,457     $ 386,677     $ 4,460     $ (1,538 )   $ 10,837     $ 543,834  
 
                                         
 
                                                       
Balance at December 27, 2008
  $ 19,089     $ 128,830     $ 393,312     $ 2,353     $ (1,701 )   $ 6,343     $ 548,226  
Comprehensive loss:
                                                       
Net loss
                    (1,207 )                     44          
Foreign currency translation adjustment
                            (247 )             (256 )        
Total comprehensive loss
                                                    (1,666 )
Distributions to noncontrolling interest
                                            (70 )     (70 )
Issuance of 15,602 shares under employee stock plans
    16       301                                       317  
Issuance of 3,630 shares under stock grant programs
    4       74                                       78  
Issuance of 72,179 shares under deferred compensation plans
    72       (72 )                                      
Received 1,530 shares for the exercise of stock options
    (2 )     (30 )                                     (32 )
Tax benefits from non-qualified stock options exercised
            6                                       6  
Change in deferred tax asset
            (518 )                                     (518 )
Expense associated with share-based compensation arrangements
            637                                       637  
Accrued expense under deferred compensation plans
            330                                       330  
Payments received on employee stock notes receivable
                                    29               29  
 
                                         
Balance at March 28, 2009
  $ 19,179     $ 129,558     $ 392,105     $ 2,106     $ (1,672 )   $ 6,061     $ 547,337  
 
                                         
See notes to unaudited consolidated condensed financial statements.

 

5


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
CONSOLIDATED CONDENSED STATEMENTS OF CASH FLOWS
(Unaudited)
(in thousands)
                 
    Three Months Ended  
    March 28,     March 29,  
    2009     2008  
CASH FLOWS FROM OPERATING ACTIVITIES:
               
Net loss attributable to controlling interest
  $ (1,207 )   $ (4,576 )
Adjustments to reconcile net earnings to net cash from operating activities:
               
Depreciation
    8,417       9,601  
Amortization of intangibles
    2,563       2,280  
Expense associated with share-based compensation arrangements
    637       250  
Excess tax benefits from share-based compensation arrangements
          (26 )
Expense associated with stock grant plans
    78       67  
Deferred income taxes
    214       (85 )
Net earnings attributable to noncontrolling interest
    44       174  
Net (gain) loss on disposition of assets and other impairment and exit charges
    (1,599 )     219  
Changes in:
               
Accounts receivable
    (41,760 )     (17,053 )
Inventories
    2,353       (21,954 )
Accounts payable
    11,231       18,600  
Accrued liabilities and other
    972       7,077  
 
           
NET CASH FROM OPERATING ACTIVITIES
    (18,057 )     (5,426 )
 
               
CASH FLOWS FROM INVESTING ACTIVITIES:
               
Purchase of property, plant and equipment
    (3,217 )     (5,612 )
Acquisitions, net of cash received
          (14,100 )
Proceeds from sale of property, plant and equipment
    5,575       26,703  
Advances on notes receivable
    (14 )     (815 )
Collections of notes receivable
    30       332  
Insurance proceeds
    242        
Other, net
    9       16  
 
           
NET CASH FROM INVESTING ACTIVITIES
    2,625       6,524  
 
               
CASH FLOWS FROM FINANCING ACTIVITIES:
               
Net borrowings (repayments) under revolving credit facilities
    10,577       (11,271 )
Repayment of long-term debt
    (93 )     (104 )
Borrowings of long-term debt
    800        
Proceeds from issuance of common stock
    317       389  
Distributions to noncontrolling interest
    (70 )     (146 )
Excess tax benefits from share-based compensation arrangements
          26  
Other, net
    (9 )     (13 )
 
           
NET CASH FROM FINANCING ACTIVITIES
    11,522       (11,119 )
 
           
 
               
NET CHANGE IN CASH AND CASH EQUIVALENTS
    (3,910 )     (10,021 )
CASH AND CASH EQUIVALENTS, BEGINNING OF YEAR
    13,337       43,605  
 
           
 
               
CASH AND CASH EQUIVALENTS, END OF PERIOD
  $ 9,427     $ 33,584  
 
           
 
               
SUPPLEMENTAL SCHEDULE OF CASH FLOW INFORMATION:
               
Cash paid (refunded) during the period for:
               
Interest
  $ 444     $ 1,436  
Income taxes
    (7,138 )     (10,521 )
 
               
NON-CASH FINANCING ACTIVITIES:
               
Common stock issued under deferred compensation plans
  $ 2,351     $ 289  
Stock received for the exercise of stock options, net
    32        
See notes to unaudited consolidated condensed financial statements.

 

6


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
NOTES TO UNAUDITED
CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
A.  
BASIS OF PRESENTATION
The accompanying unaudited, interim, consolidated, condensed financial statements (the “Financial Statements”) include our accounts and those of our wholly-owned and majority-owned subsidiaries and partnerships, and have been prepared pursuant to the rules and regulations of the Securities and Exchange Commission. Accordingly, the Financial Statements do not include all of the information and footnotes normally included in the annual consolidated financial statements prepared in accordance with accounting principles generally accepted in the United States. All significant intercompany transactions and balances have been eliminated.
In our opinion, the Financial Statements contain all material adjustments necessary to present fairly our consolidated financial position, results of operations and cash flows for the interim periods presented. All such adjustments are of a normal recurring nature. These Financial Statements should be read in conjunction with the annual consolidated financial statements, and footnotes thereto, included in our Annual Report to Shareholders on Form 10-K for the fiscal year ended December 27, 2008.
Effective at the beginning of the fiscal year ending December 26, 2009, we adopted SFAS No. 160, Noncontrolling Interests in Consolidated Financial Statements (“SFAS 160”). SFAS 160 establishes new accounting and reporting standards for the noncontrolling interest in a subsidiary and for the deconsolidation of a subsidiary. Specifically, this statement requires the recognition of a noncontrolling interest (minority interest) as equity in the consolidated financial statements and separate from the parent’s equity. The amount of net income attributable to the noncontrolling interest will be included in consolidated net income on the face of the income statement. SFAS 160 clarifies that changes in a parent’s ownership interest in a subsidiary that do not result in deconsolidation are equity transactions if the parent retains its controlling financial interest. In addition, this statement requires that a parent recognize a gain or loss in net income when a subsidiary is deconsolidated. Such gain or loss will be measured using the fair value of the noncontrolling equity investment on the deconsolidation date. SFAS 160 also includes expanded disclosure requirements regarding the interests of the parent and its noncontrolling interest. The adoption of SFAS 160 did not have a material impact on our consolidated financial statements.
B.  
FAIR VALUE
Effective at the beginning of the fiscal year ended December 27, 2008, we adopted SFAS No. 157, Fair Value Measurements (“SFAS 157”). This new standard establishes a framework for measuring the fair value of assets and liabilities. This framework is intended to provide increased consistency in how fair value determinations are made under various existing accounting standards which permit, or in some cases require, estimates of fair market value. SFAS 157 also expands financial statement disclosure requirements about a company’s use of fair value measurements, including the effect of such measures on earnings. The adoption has not had a material impact on our consolidated financial statements. SFAS 157 requires fair value measurements be classified and disclosed in one of three categories.

 

7


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
NOTES TO UNAUDITED
CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
Effective at the beginning of the fiscal year ended December 26, 2009, we adopted the nonfinancial asset and liability provisions of SFAS 157 as previously deferred by FSP No. 157-2, Effective Date of FASB Statement No. 157 (“FSP 157-2”).
The following table summarizes the valuation of our financial instruments.
                                                 
    March 28, 2009     March 29, 2008  
            Quoted     Prices             Quoted     Prices  
            Prices in     with Other             Prices in     with Other  
            Active     Observable             Active     Observable  
            Markets     Inputs             Markets     Inputs  
(in millions)   Total     (Level 1)     (Level 2)     Total     (Level 1)     (Level 2)  
Assets:
                                               
Cash and cash equivalents
  $ 9.4     $ 9.4             $ 33.6     $ 33.6          
Trading marketable securities
    0.6       0.6               4.6       4.6          
Assets held for sale
    1.0             $ 1.0                          
Property, plant and equipment
    0.2               0.2       0.9             $ 0.9  
 
                                   
 
  $ 11.2     $ 10.0     $ 1.2     $ 39.1     $ 38.2     $ 0.9  
 
                                   
Effective at the beginning of the fiscal year ended December 27, 2008, we adopted SFAS 159, The Fair Value Option for Financial Assets and Financial Liabilities (“SFAS 159”). SFAS 159 allows companies to choose to measure certain financial instruments and certain other items at fair value. The statement requires that unrealized gains and losses are reported in earnings for items measured using the fair value option and establishes presentation and disclosure requirements. We have elected not to apply the fair value option to any of our financial instruments except for those expressly required by U.S. GAAP.
C.  
REVENUE RECOGNITION
Earnings on construction contracts are reflected in operations using either percentage-of-completion accounting, which includes the cost to cost and units of delivery methods, or completed contract accounting, depending on the nature of the business at individual operations. Under percentage-of-completion using the cost to cost method, revenues and related earnings on construction contracts are measured by the relationships of actual costs incurred related to the total estimated costs. Under percentage-of-completion using the units of delivery method, revenues and related earnings on construction contracts are measured by the relationships of actual units produced related to the total number of units. Revisions in earnings estimates on the construction contracts are recorded in the accounting period in which the basis for such revisions becomes known. Projected losses on individual contracts are charged to operations in their entirety when such losses become apparent. Under the completed contract method, revenues and related earnings are recorded when the contracted work is complete and losses are charged to operations in their entirety when such losses becomes apparent.

 

8


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
NOTES TO UNAUDITED
CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
The following table presents the balances of percentage-of-completion accounts which are included in “Other current assets” and “Accrued liabilities: Other”, respectively (in thousands):
                         
    March 28,     December 27,     March 29,  
    2009     2008     2008  
 
                       
Cost and Earnings in Excess of Billings
  $ 4,200     $ 7,934     $ 12,225  
Billings in Excess of Cost and Earnings
    4,640       5,882       8,421  
D.  
LOSS PER SHARE
A reconciliation of the changes in the numerator and the denominator from the calculation of basic EPS to the calculation of diluted EPS follows (in thousands, except per share data):
                                                 
    Three Months Ended March 28, 2009     Three Months Ended March 29, 2008  
                    Per                     Per  
    Income     Shares     Share     Income     Shares     Share  
    (Numerator)     (Denominator)     Amount     (Numerator)     (Denominator)     Amount  
 
                                               
Net Loss Attributable to Controlling Interest
  $ (1,207 )                   $ (4,576 )                
 
                                               
EPS – Basic
                                               
Income available to common stockholders
    (1,207 )     19,184     $ (0.06 )     (4,576 )     18,996     $ (0.24 )
 
                                               
Effect of dilutive securities
                                               
Options
            0                       0          
 
                                           
 
                                               
EPS — Diluted
                                               
Income available to common stockholders and assumed options exercised
  $ (1,207 )     19,184     $ (0.06 )   $ (4,576 )     18,996     $ (0.24 )
 
                                   

 

9


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
NOTES TO UNAUDITED
CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
Options to purchase shares and certain other shares of common stock were not included in the computation of diluted EPS because they were antidilutive given the net loss for the quarters ended March 28, 2009 and March 29, 2008.
E.  
SALE OF ACCOUNTS RECEIVABLE
On March 8, 2006 we entered into an accounts receivable sale arrangement with a bank that was terminated on September 26, 2008. Under the terms of this arrangement:
   
We sold specific receivables to the bank at an agreed-upon price at terms ranging from one month to one year.
 
   
We serviced the receivables sold and outstanding on behalf of the bank at a rate of 0.50% per annum.
 
   
We received an incentive servicing fee, which we account for as a retained interest in the receivables sold. Our retained interest is determined based on the fair market value of anticipated collections in excess of the Agreed Base Value of the receivables sold. Appropriate valuation allowances are recorded against the retained interest.
 
   
The maximum amount of receivables, net of retained interest, which may be sold and outstanding at any point in time under this arrangement was $50 million.
No receivables were outstanding as of March 28, 2009. On March 29, 2008, $54.1 million of receivables were sold and outstanding, and we recorded $4.1 million of retained interest in “Other current assets”. A summary of the transactions we completed for the first three months of 2008 are presented below (in thousands).
         
    Three Months Ended  
    March 29, 2008  
Accounts receivable sold
  $ 111,940   
Retained interest in receivables
    (2,432 )
Expense from sale
    (372 )
Servicing fee received
    47   
 
     
Net cash received from sale
  $ 109,183   
 
     

 

10


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
NOTES TO UNAUDITED
CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
F.  
ASSETS HELD FOR SALE AND NET (GAIN) LOSS ON DISPOSITION OF ASSETS AND OTHER IMPAIRMENTS AND EXIT CHARGES
Included in “Assets held for sale” on our Consolidated Condensed Balance Sheets are certain property, plant and equipment totaling $5.5 million on March 28, 2009 and $10.4 million on March 29, 2008. The assets held for sale consist of certain vacant land and several facilities we closed to better align manufacturing capacity with the current business environment. The fair values were determined based on appraisals or recent offers to acquire the assets. These and other idle assets were evaluated based on the requirements of SFAS 144, which resulted in certain impairment and other exit charges. “Net (gain) loss on disposition of assets and other impairment and exit charges” consists of the following amounts, separated by reporting segment, for the periods presented below (in millions):
                                 
    March 28, 2009     March 29, 2008  
    Eastern and             Eastern and        
    Western     All     Western     All  
    Divisions     Other     Divisions     Other  
Severances
  $ 0.5             $ 0.6          
Fixed assets
    0.8               0.2          
Gain on sale of real estate
    (2.4 )                        
The changes in assets held for sale in 2009 are as follows (in millions):
                         
    Net Book             Net Sale  
Description   Value     Date of Sale     Price  
Assets held for sale as of December 27, 2008
  $ 8.3                  
Sale of certain real estate in Woodburn, Oregon
    (2.8 )     February 6, 2009     $ 5.2  
 
                     
Assets held for sale as of March 28, 2009
  $ 5.5                  
 
                     
G.  
COMMITMENTS, CONTINGENCIES, AND GUARANTEES
We are self-insured for environmental impairment liability, including certain liabilities which are insured through a wholly owned subsidiary, UFP Insurance Ltd., a licensed captive insurance company.
We own and operate a number of facilities throughout the United States that chemically treat lumber products. In connection with the ownership and operation of these and other real properties, and the disposal or treatment of hazardous or toxic substances, we may, under various federal, state, and local environmental laws, ordinances, and regulations, be potentially liable for removal and remediation costs, as well as other potential costs, damages, and expenses. Environmental reserves, calculated with no discount rate, have been established to cover remediation activities at our affiliates’ wood preservation facilities in Stockertown, PA; Elizabeth City, NC; Auburndale, FL; Gordon, PA; Janesville, WI; Medley, FL; and Ponce, PR. In addition, a reserve was established for our affiliate’s facility in Thornton, CA to remove certain lead containing materials which existed on the property at the time of purchase.
On a consolidated basis, we have reserved approximately $4.3 million on March 28, 2009 and $4.4 million on March 29, 2008, representing the estimated costs to complete future remediation efforts. These amounts have not been reduced by an insurance receivable.

 

11


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
NOTES TO UNAUDITED
CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
From time to time, various special interest environmental groups have petitioned certain states requesting restrictions on the use or disposal of CCA treated products. The wood preservation industry trade groups are working with the individual states and their regulatory agencies to provide an accurate, factual background which demonstrates that the present method of uses and disposal is scientifically supported. We market a modest amount of CCA treated products for permitted, non-residential applications.
We have not accrued for any potential loss related to the contingencies above. However, potential liabilities of this nature are not conducive to precise estimates and are subject to change.
In addition, on March 28, 2009, we were parties either as plaintiff or a defendant to a number of lawsuits and claims arising through the normal course of our business. In the opinion of management, our consolidated financial statements will not be materially affected by the outcome of these contingencies and claims.
On March 28, 2009, we had outstanding purchase commitments on capital projects of approximately $1.5 million.
We provide a variety of warranties for products we manufacture. Historically, warranty claims have not been material.
In certain cases we supply building materials and labor to site-built construction projects or we jointly bid on contracts with framing companies for such projects. In some instances we are required to post payment and performance bonds to insure the owner that the products and installation services are completed in accordance with our contractual obligations.  We have agreed to indemnify the surety for claims made against the bonds.  As of March 28, 2009, we had approximately $23.4 million in outstanding payment and performance bonds, which expire during the next two years.  In addition, approximately $26.9 million in payment and performance bonds are outstanding for completed projects which are still under warranty.
We have entered into operating leases for certain personal property assets that include a guarantee of a portion of the residual value of the leased assets. If at the expiration of the initial lease term we do not exercise our option to purchase the leased assets and these assets are sold by the lessor for a price below a predetermined amount, we will reimburse the lessor for a certain portion of the shortfall. These operating leases will expire periodically over the next five years. The estimated maximum aggregate exposure of these guarantees is approximately $2.0 million.
On March 28, 2009, we had outstanding letters of credit totaling $32.2 million, primarily related to certain insurance contracts and industrial development revenue bonds as further described below.

 

12


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
NOTES TO UNAUDITED
CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
In lieu of cash deposits, we provide irrevocable letters of credit in favor of our insurers to guarantee our performance under certain insurance contracts. We currently have irrevocable letters of credit outstanding totaling approximately $17.4 million for these types of insurance arrangements. We have reserves recorded on our balance sheet, in accrued liabilities, that reflect our expected future liabilities under these insurance arrangements.
We are required to provide irrevocable letters of credit in favor of the bond trustees for all of the industrial development revenue bonds that we have issued. These letters of credit guarantee principal and interest payments to the bondholders. We currently have irrevocable letters of credit outstanding totaling approximately $14.8 million related to our outstanding industrial development revenue bonds. These letters of credit have varying terms but may be renewed at the option of the issuing banks.
Certain wholly owned domestic subsidiaries have guaranteed the indebtedness of Universal Forest Products, Inc. in certain debt agreements, including the Series 2002-A Senior Notes and our revolving credit facility. The maximum exposure of these guarantees is limited to the indebtedness outstanding under these debt arrangements and this exposure will expire concurrent with the expiration of the debt agreements.
Many of our wood treating operations utilize “Subpart W” drip pads, defined as hazardous waste management units by the EPA. The rules regulating drip pads require that the pad be “closed” at the point that it is no longer intended to be used for wood treating operations or to manage hazardous waste. Closure involves identification and disposal of contaminants which are required to be removed from the facility. The cost of closure is dependent upon a number of factors including, but not limited to, identification and removal of contaminants, cleanup standards that vary from state to state, and the time period over which the cleanup would be completed. Based on our present knowledge of existing circumstances, it is considered probable that these costs will approximate $0.4 million. As a result, this amount is recorded in other long-term liabilities on March 28, 2009.
We did not enter into any new guarantee arrangements during the first quarter of 2009 which would require us to recognize a liability on our balance sheet.

 

13


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
NOTES TO UNAUDITED
CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
H.  
BUSINESS COMBINATIONS
No business combinations were completed in fiscal 2009. We completed the following business combinations in fiscal 2008, which were accounted for using the purchase method (in millions).
                                 
                    Net        
Company   Acquisition   Purchase   Intangible   Tangible   Reportable    
Name   Date   Price   Assets   Assets   Segment   Business Description
D-Stake Mill and Manufacturing Country (“D-Stake”)
  June 9, 2008   $7.1 (asset purchase)   $   5.1   $   2.0   Western Division  
Manufactures kiln stickers, lath, stakes, decking, and pallets and pallet components for a variety of industries including manufacturing, retail and agriculture. Plants are located in McMinnville, OR and Independence, OR. Combined 2007 sales were $18.5 million.
                                 
 
                             
Purchased 100% of the inventory, property, plant and equipment, and intangibles
Shawnlee Construction, LLC (“Shawnlee”)
  April 1, 2008   $1.8 (asset purchase)   $   1.0   $   0.8   Eastern Division  
Provides framing services for multi-family construction in the northeast. Located in Plainville, MA. We currently own a 90% membership interest and have purchased and additional 5% interest each year.
Romano Construction Company, Ltd. (“Romano”
  March 15, 2008   $0.4 (asset purchase)   $   0.2   $   0.2   Eastern Division  
Provides framing services and is located in Middletown, NY.

Purchased 100% of the property, plant and equipment and intangibles
International Wood Industries, Inc. (“IWI”)
  February 4, 2008   $14.0 (stock purchase)   $   10.6   $   3.4   Western Division  
Manufactures and distributes industrial products, including specialty boxes, crates, pallets and skids. Headquartered in Turlock, CA with distribution sites in Hawaii and Alaska. 2007 sales were $40.0 million.
 
                               
 
                             
Purchased 100% voting interest
The purchase price allocation for D-Stake is preliminary and will be revised as final estimates of intangible asset values are made. The purchase price allocation for IWI was finalized during the period. The amounts assigned to major intangible classes for business combinations mentioned above are as follows (in millions):
                                 
                            Goodwill –  
    Non-compete     Customer     Goodwill –     Tax  
    agreements     Relationships     Total     Deductible  
D-Stake
  $ 2.6             $ 2.5     $ 2.5  
Shawnlee
    0.3     $ 0.4       0.3       0.3  

 

14


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
NOTES TO UNAUDITED
CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
The purchase price allocation for IWI was finalized during the period as follows (in millions).
                                 
                            Goodwill –  
    Non-compete     Customer     Goodwill –     Tax  
    agreements     Relationships     Total     Deductible  
IWI — preliminary
    5.4               5.2          
Final purchase price allocations
    (3.0 )     5.6       (2.6 )        
IWI — final
    2.4       5.6       2.6       0.0  
The business combinations mentioned above were not significant to our operating results individually or in aggregate, and thus pro forma results are not presented.
I.  
SEGMENT REPORTING
SFAS No. 131, Disclosures about Segments of an Enterprise and Related Information (“SFAS 131”) defines operating segments as components of an enterprise about which separate financial information is available that is evaluated regularly by the chief operating decision maker in deciding how to allocate resources and in assessing performance.
Under the definition of a segment, our Eastern, Western and Consumer Products Divisions may be considered an operating segment of our business. Under SFAS 131, segments may be aggregated if the segments have similar economic characteristics and if the nature of the products, distribution methods, customers and regulatory environments are similar. Based on this criteria, we have aggregated our Eastern and Western Divisions into one reporting segment. Our Consumer Products Division is included in the “All Other” column in the table below. Our divisions operate manufacturing and treating facilities throughout North America. A summary of results for the first three months of 2009 and 2008 are presented below (in thousands).
                                                 
    March 28, 2009     March 29, 2008  
    Eastern                     Eastern              
    and                     and              
    Western                     Western              
    Divisions     All Other     Total     Divisions     All Other     Total  
Net sales to outside customers
  $ 341,877     $ 19,845     $ 361,722     $ 474,255      $ 15,257      $ 489,512   
Intersegment net sales
    0       6,052       6,052             4,949        4,949   
Segment operating profit (loss)
    391       (1,526 )     (1,135 )     (3,475 )     (1,056 )     (4,531 )
J.  
SUBSEQUENT EVENTS
On April 1, 2009, we purchased an additional 5% interest in Shawnlee Construction, LLC. The purchase price was approximately $1.8 million.
On April 17, 2009, we announced a semi-annual dividend of $0.06 per share, payable June 15, 2009 to the shareholders of record on June 1, 2009. The dividend was approved by our Board of Directors at their April 15, 2009 meeting.

 

15


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
MANAGEMENT’S DISCUSSION AND ANALYSIS OF
CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
Included in this report are certain forward-looking statements within the meaning of Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended. The forward-looking statements are based on the beliefs and assumptions of management, together with information available to us when the statements were made. Future results could differ materially from those included in such forward-looking statements as a result of, among other things, the factors set forth below and certain economic and business factors which may be beyond our control. Investors are cautioned that all forward-looking statements involve risks and uncertainty. We also encourage you to read our Annual Report on Form 10-K, filed with the United States Securities and Exchange Commission. That report includes “Risk Factors” that you should consider in connection with any decision to buy or sell our securities. We are pleased to present this overview of 2008.
OVERVIEW
Our results for the first quarter of 2009 were impacted by the following:
 
We experienced sales decreases in all of our markets, nonetheless, we believe we have gained additional share in each of the markets we serve, except manufactured housing. We have been able to maintain our share of this market.
 
Our overall unit sales decreased 23%, as sales out of existing facilities and operations we closed decreased by 24% this quarter and we experienced a 1% increase in unit sales as a result of acquisitions.
 
Single-family housing starts decreased approximately 53% in January and February of 2009 compared to 2008 as a result of an excess supply of homes, tight credit conditions, and an increase in foreclosures. In addition multi-family and commercial construction has decreased approximately 50% and 23%, respectively, in January and February 2009 compared to the same period of 2008.
 
Consumer spending for large repair/remodel projects has decreased due to general economic conditions, among other factors. The Consumer Confidence Index has fallen from 66 in March of 2008 to 26 in March of 2009, and the same store sales of “big box” home improvement retailers have declined at double-digit rates.
 
Shipments of HUD code manufactured homes were down 46% in January and February and industry sales of modular homes have also continued to decline due, in part, to an excess supply of site-built homes and tight credit conditions.

 

16


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
MANAGEMENT’S DISCUSSION AND ANALYSIS OF
CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
 
The industrial market is declining due to the general weakening of the U.S. economy. We gained additional share of this market due, in part, to acquisitions and adding new concrete forming business.
 
Our gross margin increased to 12.9% from 11.2% in 2008 primarily due to our improvement in labor costs as a percentage of net sales as a result of plant consolidation and right-sizing efforts in 2008.
 
Our SG&A expenses are down approximately $9.5 million, or 16%, from the first quarter of 2008, due to our right-sizing efforts and plant consolidation actions we took last year.
 
Our interest expense decreased by $2.5 million, or 70%, as our interest-bearing debt and sale of receivables program declined to $112 million at the end of March of 2009 compared to $245 million at the end of March of 2008.
Outlook
We expect the current challenging conditions to prevail throughout 2009; however, our strong financial position, solid business model, diverse business opportunities and ability to adjust appropriately to our opportunities position us well to endure challenging times. We believe that current economic conditions and uncertainties limit our ability to provide meaningful guidance for ranges of likely financial performance; therefore, we will not provide annual sales or net earnings targets for the foreseeable future.
Route 2012
Since we discussed our Growth & Opportunity 2010 (“GO 2010”) goals in our annual report on form 10-K for the period ended December 30, 2006, industry and general economic conditions have significantly deteriorated. In addition, the Lumber Market has declined from an average of $388/mbf in 2005 to an average of $197/mbf in 2009; a 49% decline from when we first set our goals, which has adversely impacted our sales.
In place of our GO 2010 goals, we have a new four-year growth plan titled “Route 2012,” which includes goals to be achieved by the end of our fiscal year 2012 including:
   
Increase sales to $3 billion.
   
Improve productivity by 15%.
   
Improve profitability by three hundred basis points through productivity improvements, cost reductions, and growth.
   
Improve receivables cycles in our industrial, site-built and manufactured housing markets by 10% by reducing the amount of our receivables that are paid past the agreed upon due date.
   
Improve inventory turnover by 10%.

 

17


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
MANAGEMENT’S DISCUSSION AND ANALYSIS OF
CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
HISTORICAL LUMBER PRICES
The following table presents the Random Lengths framing lumber composite price for the three months ended March 28, 2009 and March 29, 2008:
                 
    Random Lengths Composite  
    Average $/MBF  
    2009     2008  
 
               
January
  $ 198     $ 249  
February
    199       244  
March
    195       240  
 
               
First quarter average
  $ 197     $ 244  
 
               
First quarter percentage change from 2008
    (19.3 %)        
In addition, a Southern Yellow Pine (“SYP”) composite price, which we prepare and use, is presented below. Sales of products produced using this species, which primarily consists of our preservative-treated products, may comprise up to 50% of our sales volume.
                 
    Random Lengths SYP  
    Average $/MBF  
    2008     2007  
 
               
January
  $ 328     $ 337  
February
    321       330  
March
    319       331  
 
               
First quarter average
  $ 323     $ 333  
 
               
First quarter percentage change from 2008
    (3.0 %)        
IMPACT OF THE LUMBER MARKET ON OUR OPERATING RESULTS
We experience significant fluctuations in the cost of commodity lumber products from primary producers (“Lumber Market”). We generally price our products to pass lumber costs through to our customers so that our profitability is based on the value-added manufacturing, distribution, engineering, and other services we provide. As a result, our sales levels (and working capital requirements) are impacted by the lumber costs of our products. Lumber costs are a significant percentage of our cost of goods sold.

 

18


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
MANAGEMENT’S DISCUSSION AND ANALYSIS OF
CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
Our gross margins are impacted by both (1) the relative level of the Lumber Market (i.e. whether prices are higher or lower from comparative periods), and (2) the trend in the market price of lumber (i.e. whether the price of lumber is increasing or decreasing within a period or from period to period). Moreover, as explained below, our products are priced differently. Some of our products have fixed selling prices, while the selling prices of other products are indexed to the reported Lumber Market with a fixed dollar adder to cover conversion costs and profits. Consequently, the level and trend of the Lumber Market impact our products differently.
Below is a general description of the primary ways in which our products are priced.
 
Products with fixed selling prices. These products include value-added products such as decking and fencing sold to DIY/retail customers, as well as trusses, wall panels and other components sold to the site-built construction market, and most industrial packaging products. Prices for these products are generally fixed at the time of the sales quotation for a specified period of time or are based upon a specific quantity. In order to maintain margins and reduce any exposure to adverse trends in the price of component lumber products, we attempt to lock in costs for these sales commitments with our suppliers. Also, the time period and quantity limitations generally allow us to re-price our products for changes in lumber costs from our suppliers.
 
 
Products with selling prices indexed to the reported Lumber Market with a fixed dollar “adder” to cover conversion costs and profits. These products primarily include treated lumber, remanufactured lumber, and trusses sold to the manufactured housing industry. For these products, we estimate the customers’ needs and carry anticipated levels of inventory. Because lumber costs are incurred in advance of final sale prices, subsequent increases or decreases in the market price of lumber impact our gross margins. For these products, our margins are exposed to changes in the trend of lumber prices.
Changes in the trend of lumber prices have their greatest impact on the following products:
 
Products with significant inventory levels with low turnover rates, whose selling prices are indexed to the Lumber Market. In other words, the longer the period of time these products remain in inventory, the greater the exposure to changes in the price of lumber. This would include treated lumber, which comprises approximately 12% of our total sales. This exposure is less significant with remanufactured lumber, trusses sold to the manufactured housing market, and other similar products, due to the higher rate of inventory turnover. We attempt to mitigate the risk associated with treated lumber through vendor consignment inventory programs. (Please refer to the “Risk Factors” section of our annual report on form 10-K, filed with the United States Securities and Exchange Commission.)
 
Products with fixed selling prices sold under long-term supply arrangements, particularly those involving multi-family construction projects. We attempt to mitigate this risk through our purchasing practices by locking in costs.

 

19


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
MANAGEMENT’S DISCUSSION AND ANALYSIS OF
CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
In addition to the impact of the Lumber Market trends on gross margins, changes in the level of the market cause fluctuations in gross margins when comparing operating results from period to period. This is explained in the following example, which assumes the price of lumber has increased from period one to period two, with no changes in the trend within each period.
                 
    Period 1     Period 2  
 
               
Lumber cost
  $ 300     $ 400  
Conversion cost
    50       50  
 
           
= Product cost
    350       450  
Adder
    50       50  
 
           
= Sell price
  $ 400     $ 500  
Gross margin
    12.5 %     10.0 %
As is apparent from the preceding example, the level of lumber prices does not impact our overall profits, but does impact our margins. Gross margins are negatively impacted during periods of high lumber prices; conversely, we experience margin improvement when lumber prices are relatively low.
BUSINESS COMBINATIONS
See Notes to Consolidated Condensed Financial Statements, Note H, “Business Combinations.”
RESULTS OF OPERATIONS
The following table presents, for the periods indicated, the components of our Consolidated Condensed Statements of Earnings as a percentage of net sales.
                 
    For the Three Months Ended  
    March 28,     March 29,  
    2009     2008  
Net sales
    100.0 %     100.0 %
Cost of goods sold
    87.1       88.8  
 
           
Gross profit
    12.9       11.2  
Selling, general, and administrative expenses
    13.5       12.0  
Net (gain) loss on disposition of assets and other impairment and exit charges
    (0.3 )     0.1  
 
           
Loss from operations
    (0.3 )     (0.9 )
Interest, net
    0.3       0.7  
 
           
Loss before income taxes
    (0.6 )     (1.6 )
Income tax benefit
    (0.3 )     (0.7 )
 
           
Net loss
    (0.3 )     (0.9 )
Less net earnings attributable to noncontrolling interest
    (0.0 )     (0.0 )
 
           
Net loss attributable to controlling interest
    (0.3 )%     (0.9 )%
 
           

 

20


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
MANAGEMENT’S DISCUSSION AND ANALYSIS OF
CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
GROSS SALES
We market, manufacture and engineer wood and wood-alternative products for the DIY/retail market, structural lumber products for the manufactured housing market, engineered wood components for the site-built construction market, and specialty wood packaging for various markets. We also provide framing services for the site-built construction market and various forms for concrete construction. Our strategic long-term sales objectives include:
 
Diversifying our end market sales mix by increasing sales of specialty wood packaging to industrial users, increasing our penetration of the concrete forms market, and increasing our sales of engineered wood components for custom home, multi-family and light commercial construction.
 
 
Expanding geographically in our core businesses.
 
 
Increasing sales of “value-added” products and framing services. Value-added product sales primarily consist of fencing, decking, lattice, and other specialty products sold to the DIY/retail market, specialty wood packaging, engineered wood components, and “wood alternative” products. Engineered wood components include roof trusses, wall panels, and floor systems. Wood alternative products consist primarily of composite wood and plastics. Although we consider the treatment of dimensional lumber with certain chemical preservatives a value-added process, treated lumber is not presently included in the value-added sales totals.
 
 
Maximizing unit sales growth while achieving return on investment goals.
The following table presents, for the periods indicated, our gross sales (in thousands) and percentage change in gross sales by market classification.
                         
    For the Three Months Ended  
    March 28,     %     March 29,  
Market Classification   2009     Change     2008  
DIY/Retail
  $ 168,134       (4.2 )   $ 175,460  
Site-Built Construction
    60,765       (43.2 )     107,008  
Industrial
    103,658       (25.8 )     139,608  
Manufactured Housing
    36,550       (52.2 )     76,441  
 
                   
Total Gross Sales
    369,107       (26.0 )     498,517  
Sales Allowances
    (7,385 )             (9,005 )
 
                   
Total Net Sales
  $ 361,722             $ 489,512  
 
                   
Note:  
In the first quarter of 2009, we reviewed the classification of our customers and made certain reclassifications. Prior year information has been restated to reflect these reclassifications.

 

21


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
MANAGEMENT’S DISCUSSION AND ANALYSIS OF
CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
Gross sales in the first quarter of 2009 decreased 26% compared to the first quarter of 2008. We estimate that our unit sales decreased by 23% and overall selling prices decreased by 3% comparing the two periods. We estimate that our unit sales increased 1% as a result of business acquisitions, while unit sales from existing and closed facilities decreased 24%. Our overall selling prices may fluctuate as a result of the Lumber Market (see “Historical Lumber Prices) and competitive factors.
Changes in our sales by market are discussed below.
DIY/Retail:
Gross sales to the DIY/retail market decreased 4% in the first quarter of 2009 compared to 2008 primarily due to an estimated 1% decrease in overall unit sales and an estimated 3% decrease in overall selling prices due to the Lumber Market. We estimate that our unit sales increased 2% as a result of acquisitions, while unit sales from existing and closed facilities decreased 3%. Unit sales declined due to the impact of the housing market on our retail customers whose business is closely correlated with single-family housing starts and a decline in consumer spending as evidenced by double-digit declines in same store sales reported by our “big box” customers. We achieved market share gains in 2009 which offset most of the impact of these adverse market conditions.
Site-Built Construction:
Gross sales to the site-built construction market decreased 43% in the first quarter of 2009 compared to 2008 due to an estimated 35% decrease in unit sales out of existing plants and an estimated 8% decrease in our average selling prices primarily due to a soft Lumber Market. National single-family housing starts were off a reported 53% for January and February of 2009 compared to the same period of 2008. Multi-family and commercial construction activity declined approximately 50% and 23%, respectively, in January and February 2009 compared to the same period of 2008.
Industrial:
Gross sales to the industrial market decreased 26% in the first quarter of 2009 compared to the same period of 2008, due to a decrease in unit sales. We continue to experience a decline in sales to certain of our customers that supply the housing market or have been impacted by the weakening U.S. economy. We have been able to offset some of the impact of a decline in demand with market share gains and our continued penetration of the concrete forming market.

 

22


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
MANAGEMENT’S DISCUSSION AND ANALYSIS OF
CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
Manufactured Housing:
Gross sales to the manufactured housing market decreased 52% in the first quarter of 2009 compared to the same period of 2008, primarily due to an estimated 49% decrease in unit sales combined with an estimated 3% decrease in selling prices due to the Lumber Market. Our decline in unit sales was the result of an overall decline in industry production. The industry most recently reported a 46% decrease in HUD code shipments in January and February of 2009. Industry sales of modular homes have also continued to decline.
Value-Added and Commodity-Based Sales:
The following table presents, for the periods indicated, our percentage of value-added and commodity-based sales to total sales.
                 
    Three Months Ended  
    March 28,     March 29,  
    2009     2008  
 
               
Value-Added
    60.6 %     60.9 %
Commodity-Based
    39.4 %     39.1 %
Value-added sales decreased 26% in the first quarter of 2009 compared to 2008, primarily due to decreased sales of trusses, turn-key framing and installed sales, engineered wood products, and manufactured component lumber. Commodity-based sales decreased 25% comparing the first quarter of 2009 with the same period of 2008, primarily due to decreased sales of non-manufactured brite and other lumber and panels.
COST OF GOODS SOLD AND GROSS PROFIT
Our gross profit percentage increased to 12.9% from 11.2%. In addition, our gross profit dollars decreased by almost 15% comparing the first quarter of 2009 with the same period of 2008, which compares favorably with our 23% decrease in unit sales. Our improved gross margin is primarily due to:
   
a reduction in our labor costs as a percentage of net sales due to plant consolidation and right-sizing efforts previously taken
 
   
a reduction in our material costs as percentage of sales as a result of better inventory management to protect margins and a rebate received from a vendor
 
   
efforts to rationalize business and receive price increases or turn down business that does not meet minimum margin requirements

 

23


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
MANAGEMENT’S DISCUSSION AND ANALYSIS OF
CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
SELLING, GENERAL AND ADMINISTRATIVE EXPENSES
Selling, general and administrative (“SG&A”) expenses decreased by approximately $9.5 million, or 16.1%, in the first quarter of 2009 compared to the same period of 2008, while we reported a 23% decrease in unit sales. Existing operations decreased $6.5 million, operations we closed decreased $3.6 million, and business acquisitions added $0.6 million in SG&A expenses. The decrease in SG&A expenses at our existing operations was primarily due to a decline in wages and related costs due to a reduction in headcount and a decline in many other account categories as a result of efforts to control costs. These decreases were partially offset by an increase in bad debt expense and amortization expense associated with intangible assets we acquired in 2008. Our SG&A expenses increased as a percentage of sales due to a combination of certain fixed costs (e.g. building rent, property insurance, and amortization expense) and bad debt expense.
NET (GAIN) LOSS ON DISPOSITION OF ASSETS AND OTHER IMPAIRMENT AND EXIT CHARGES
We incurred $1.3 million of asset impairments and other costs associated with idled facilities and down-sizing efforts in the first quarter of 2009. These costs were offset by a $2.4 million gain on the sale of certain real estate. We believe these actions will improve our cost structure, profitability and cash flow in future reporting periods.
INTEREST, NET
Net interest costs were lower in the first quarter of 2009 compared to the same period of 2008 due to lower debt balances combined with a decrease in short-term interest rates upon which our variable rate debt is based.
INCOME TAXES
Effective tax rates differ from statutory federal income tax rates, primarily due to provisions for state and local income taxes and permanent tax differences. Our effective tax rate increased to 45.3% in the first three months of 2009, compared to 43.2% in the first three months of 2008 primarily due to the timing of certain permanent tax differences.
OFF-BALANCE SHEET TRANSACTIONS
We have no significant off-balance sheet transactions other than operating leases.

 

24


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
MANAGEMENT’S DISCUSSION AND ANALYSIS OF
CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
LIQUIDITY AND CAPITAL RESOURCES
The table below presents, for the periods indicated, a summary of our cash flow statement (in thousands):
                 
    Three Months Ended  
    March 28,     March 29,  
    2009     2008  
 
               
Cash from operating activities
  $ (18,057 )   $ (5,426 )
Cash from investing activities
    2,625       6,524  
Cash from financing activities
    11,522       (11,119 )
 
           
Net change in cash and cash equivalents
    (3,910 )     (10,021 )
Cash and cash equivalents, beginning of period
    13,337       43,605  
 
           
Cash and cash equivalents, end of period
  $ 9,427     $ 33,584  
 
           
In general, we financed our growth in the past through a combination of operating cash flows, our revolving credit facility, industrial development bonds (when circumstances permit), and issuance of long-term notes payable at times when interest rates are favorable. We have not issued equity to finance growth except in the case of a large acquisition. We manage our capital structure by attempting to maintain a targeted ratio of debt to equity and debt to earnings before interest, taxes, depreciation and amortization. We believe this is one of many important factors to maintaining a strong credit profile, which in turn helps ensure timely access to capital when needed. We are currently below our internal targets and plan to manage our capital structure conservatively in light of current economic conditions.
Seasonality has a significant impact on our working capital from March to August which historically resulted in negative or modest cash flows from operations in our first and second quarters. Conversely, we experience a substantial decrease in working capital from September to February which results in significant cash flow from operations in our third and fourth quarters. For comparative purposes, we have included the March 29, 2008 balances in the accompanying unaudited consolidated condensed balance sheets.
Due to the seasonality of our business and the effects of the Lumber Market, we believe our cash cycle (days of sales outstanding plus days supply of inventory less days payables outstanding) is a good indicator of our working capital management. Our cash cycle (excluding the impact of our sale of receivables program) increased to 61 days in the first three months of 2009 from 55 days in the first three months of 2008, due to a three day increase in our days supply of inventory, and a two day increase in our days of sales outstanding, and a one day decrease in our days of payables outstanding. The increase in our days supply of inventory was primarily due to a combination of lower than planned sales early in the quarter and inventory positions we have taken to protect margins on future business.

 

25


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
MANAGEMENT’S DISCUSSION AND ANALYSIS OF
CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
Cash used in operating activities was approximately $18 million in the first three months of 2009. Our net loss of $1.2 million included $10.4 million of non-cash expenses and a $27.2 million increase in working capital. Working capital increased primarily due to an increase in accounts receivable as a result of 47% higher sales in March of 2009 compared to December of 2008. In the prior year, there was approximately $23 million of positive cash flow included in operating activities related to our sale of receivables program. Specifically, at the end of December 2007 and March 2008, we had approximately $27 million and $50 million of receivables sold and outstanding under this program. This program was terminated in September 2008.
We have made the decision to limit our investing activities in 2009 and make debt repayment our first priority for use of our operating cash flows. As a result, we have curtailed our capital expenditures and currently plan to spend approximately $10 million in 2009, which includes outstanding purchase commitments on existing capital projects totaling approximately $1.5 million on March 28, 2009. We intend to fund capital expenditures and purchase commitments through our operating cash flows.
On March 28, 2009, we had approximately $41 million outstanding on our $300 million revolving credit facility. The revolving credit facility also supports letters of credit totaling approximately $29.7 million on March 28, 2009. Financial covenants on the unsecured revolving credit facility and unsecured notes include a minimum net worth requirement, minimum interest and fixed charge coverage tests, and a maximum leverage ratio. The agreements also restrict the amount of additional indebtedness we may incur and the amount of assets which may be sold. We were within all of our lending requirements on March 28, 2009. If our profitability declines in the future, it may adversely impact our ability to meet certain of these loan covenants without further action on our part. Management will evaluate what, if any, action or actions may be available to resolve any future non-compliance. A possible consequence of non-compliance may include an adjustment to increase our interest rates to reflect current market conditions.
Our Series 2002-A Senior Notes totaling $15.0 million are due on December 18, 2009. We intend to re-pay this debt through cash flow generated in 2009.
ENVIRONMENTAL CONSIDERATIONS AND REGULATIONS
See Notes to Consolidated Condensed Financial Statements, Note G, “Commitments, Contingencies, and Guarantees.”
CRITICAL ACCOUNTING POLICIES
In preparing our consolidated financial statements, we follow accounting principles generally accepted in the United States. These principles require us to make certain estimates and apply judgments that affect our financial position and results of operations. We continually review our accounting policies and financial information disclosures. There have been no material changes in our policies or estimates since December 27, 2008.

 

26


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
Item 3. Quantitative and Qualitative Disclosures about Market Risk.
We are exposed to market risks related to fluctuations in interest rates on our variable rate debt, which consists of a revolving credit facility and industrial development revenue bonds. We do not currently use interest rate swaps, futures contracts or options on futures, or other types of derivative financial instruments to mitigate this risk.
For fixed rate debt, changes in interest rates generally affect the fair market value, but not earnings or cash flows. Conversely, for variable rate debt, changes in interest rates generally do not influence fair market value, but do affect future earnings and cash flows. We do not have an obligation to prepay fixed rate debt prior to maturity, and as a result, interest rate risk and changes in fair market value should not have a significant impact on such debt until we would be required to refinance it.
Item 4. Controls and Procedures.
(a)  
Evaluation of Disclosure Controls and Procedures. With the participation of management, our chief executive officer and chief financial officer, after evaluating the effectiveness of our disclosure controls and procedures (as defined in Exchange Act Rules 13a – 15e and 15d – 15e) as of the quarter ended March 28, 2009 (the “Evaluation Date”), have concluded that, as of such date, our disclosure controls and procedures were effective.
 
(b)  
Changes in Internal Controls. During the first quarter ended March 28, 2009, there were no changes in our internal control over financial reporting that materially affected, or is reasonably likely to materially affect, our internal control over financial reporting.

 

27


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
PART II. OTHER INFORMATION
Item 2. Unregistered Sales of Equity Securities and Use of Proceeds.
(a)  
None.
 
(b)  
None.
 
(c)  
Issuer purchases of equity securities.
                                 
Fiscal Month   (a)     (b)     (c)     (d)  
 
                               
December 28, 2008 – January 31, 2009(1)
                            1,224,853  
February 1 – 28, 2009
                            1,224,853  
March 1 – 28, 2009
    1,530     $ 20.75       1,530       1,223,323  
(a)  
Total number of shares purchased.
 
(b)  
Average price paid per share.
 
(c)  
Total number of shares purchased as part of publicly announced plans or programs.
 
(d)  
Maximum number of shares that may yet be purchased under the plans or programs.
     
(1)  
On November 14, 2001, the Board of Directors approved a share repurchase program (which succeeded a previous program) allowing us to repurchase up to 2.5 million shares of our common stock. As of March 28, 2009, cumulative total authorized shares available for repurchase is 1.2 million shares.
Item 5. Other Information.
In the first quarter of 2009, the Audit Committee approved $186,000 of non-audit services to be provided by our independent auditors, Ernst & Young LLP, for 2009.

 

28


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
PART II. OTHER INFORMATION
Item 6. Exhibits.
The following exhibits (listed by number corresponding to the Exhibit Table as Item 601 in Regulation S-K) are filed with this report:
31  
Certifications.
  (a)  
Certificate of the Chief Executive Officer of Universal Forest Products, Inc., pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 (18 U.S.C. 1350).
 
  (b)  
Certificate of the Chief Financial Officer of Universal Forest Products, Inc., pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 (18 U.S.C. 1350).
32  
Certifications.
  (a)  
Certificate of the Chief Executive Officer of Universal Forest Products, Inc., pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 (18 U.S.C. 1350).
 
  (b)  
Certificate of the Chief Financial Officer of Universal Forest Products, Inc., pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 (18 U.S.C. 1350).

 

29


Table of Contents

UNIVERSAL FOREST PRODUCTS, INC.
SIGNATURES
Pursuant to the requirements of the Securities and Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
         
    UNIVERSAL FOREST PRODUCTS, INC.
 
       
Date: April 23, 2009
  By:   /s/ Michael B. Glenn
 
       
 
      Michael B. Glenn
 
  Its:   Chief Executive Officer
 
       
Date: April 23, 2009
  By:   /s/ Michael R. Cole
 
       
 
      Michael R. Cole
 
  Its:   Chief Financial Officer

 

30


Table of Contents

EXHIBIT INDEX
         
Exhibit No.   Description
 
       
31   Certifications.
 
       
 
  (a)   Certificate of the Chief Executive Officer of Universal Forest Products, Inc., pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 (18 U.S.C. 1350).
 
       
 
  (b)   Certificate of the Chief Financial Officer of Universal Forest Products, Inc., pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 (18 U.S.C. 1350).
 
       
32   Certifications.
 
       
 
  (a)   Certificate of the Chief Executive Officer of Universal Forest Products, Inc., pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 (18 U.S.C. 1350).
 
       
 
  (b)   Certificate of the Chief Financial Officer of Universal Forest Products, Inc., pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 (18 U.S.C. 1350).