form10-q.htm
UNITED
STATES
SECURITIES
AND EXCHANGE COMMISSION
WASHINGTON,
D.C. 20549
_________________________________
FORM
10-Q
_________________________________
(Mark
One)
T
|
QUARTERLY REPORT PURSUANT TO
SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF
1934
|
For
the quarterly period ended September 30, 2008
OR
o
|
TRANSITION REPORT PURSUANT TO
SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF
1934
|
For
the transition period from __________ to __________
Commission
File No. 1-13696
AK STEEL HOLDING
CORPORATION
(Exact
name of registrant as specified in its charter)
Delaware
|
|
31-1401455
|
(State
or other jurisdiction of incorporation or organization)
|
|
(I.R.S.
Employer Identification No.)
|
|
|
|
9227
Centre Pointe Drive, West Chester, Ohio
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|
45069
|
(Address
of principal executive offices)
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|
(Zip
Code)
|
(513)
425-5000
(Registrant’s
telephone number, including area code)
Indicate
by check mark whether the registrant (1) has filed all reports required to be
filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the
preceding 12 months (or for such shorter period that the registrant was required
to file such reports), and (2) has been subject to filing requirements for the
past 90 days. Yes T No £
Indicate
by check mark whether the registrant is a large accelerated filer, an
accelerated filer, a non-accelerated filer, or a smaller reporting
company. See definitions of “large accelerated filer”, “accelerated
filer” and “smaller reporting company” in Rule 12b-2 of the Exchange
Act).
Large
accelerated filer
|
T
|
|
Accelerated
filer
|
£
|
|
|
|
|
|
Non-accelerated
filer
|
£
|
|
Smaller
reporting company
|
£
|
Indicate
by check mark whether the registrant is a shell company (as defined in Rule
12b-2 of the Exchange Act). Yes £ No T
Indicate
the number of shares outstanding of each of the issuer’s classes of common
stock, as of the latest practicable date.
112,016,138 shares of common
stock
(as
of October 31, 2008)
AK
STEEL HOLDING CORPORATION
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Page
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PART
I.
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Item
1.
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1
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2
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3
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4
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Item
2.
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24
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Item
3.
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28
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Item
4.
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28
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PART
II.
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Item
1.
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29
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Item
1A.
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33
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Item
2.
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33
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Item
6.
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34
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35
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AK
STEEL HOLDING CORPORATION
|
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|
|
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|
(dollars
in millions, except per share data)
|
|
|
|
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Three
Months Ended
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Nine
Months Ended
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|
September
30,
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|
September
30,
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|
(unaudited)
|
|
2008
|
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|
2007
|
|
|
2008
|
|
|
2007
|
|
|
|
|
|
|
|
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Net
sales
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|
$ |
2,157.6 |
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|
$ |
1,721.7 |
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|
$ |
6,185.6 |
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$ |
5,311.1 |
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Cost
of products sold (exclusive of items shown below)
|
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|
1,740.9 |
|
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|
1,453.5 |
|
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|
5,146.4 |
|
|
|
4,486.5 |
|
Selling
and administrative expenses
|
|
|
56.6 |
|
|
|
55.4 |
|
|
|
168.1 |
|
|
|
164.9 |
|
Depreciation
|
|
|
50.5 |
|
|
|
49.3 |
|
|
|
153.9 |
|
|
|
149.0 |
|
Pension
curtailment charges
|
|
|
— |
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|
|
— |
|
|
|
— |
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|
39.8 |
|
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|
|
|
|
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|
|
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|
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Total
operating costs
|
|
|
1,848.0 |
|
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|
1,558.2 |
|
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|
5,468.4 |
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4,840.2 |
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Operating
profit
|
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|
309.6 |
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|
163.5 |
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|
717.2 |
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|
470.9 |
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Interest
expense
|
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|
11.6 |
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14.9 |
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34.9 |
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|
56.4 |
|
Other
income, net
|
|
|
0.7 |
|
|
|
4.5 |
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|
9.7 |
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|
12.7 |
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Income
before income taxes
|
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|
298.7 |
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153.1 |
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|
692.0 |
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|
427.2 |
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Income
tax benefit due to state tax law changes
|
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|
— |
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(11.8 |
) |
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— |
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|
(12.0 |
) |
Income
tax provision
|
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|
110.4 |
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56.5 |
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257.4 |
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158.2 |
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Net
income
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|
$ |
188.3 |
|
|
$ |
108.4 |
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$ |
434.6 |
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$ |
281.0 |
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Basic
earnings per share:
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Net
income per share
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$ |
1.69 |
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$ |
0.98 |
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$ |
3.89 |
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$ |
2.54 |
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Diluted
earnings per share:
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Net
income per share
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$ |
1.67 |
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$ |
0.97 |
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$ |
3.86 |
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$ |
2.51 |
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Common
shares and common share equivalents outstanding (weighted average in
millions):
|
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Basic
|
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|
111.7 |
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|
111.0 |
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|
111.6 |
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110.7 |
|
Diluted
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|
112.5 |
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112.1 |
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112.5 |
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111.8 |
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Dividends
declared and paid per share
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|
$ |
0.05 |
|
|
|
— |
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|
$ |
0.15 |
|
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|
— |
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-----------------------------
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See
notes to condensed consolidated financial statements.
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AK
STEEL HOLDING CORPORATION
|
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(dollars
in millions)
|
|
|
|
September
30,
|
|
|
December
31,
|
|
(unaudited)
|
|
2008
|
|
|
2007
|
|
ASSETS
|
|
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|
|
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|
Current
Assets:
|
|
|
|
|
|
|
Cash
and cash equivalents
|
|
$ |
441.4 |
|
|
$ |
713.6 |
|
Accounts
receivable, net
|
|
|
857.8 |
|
|
|
675.0 |
|
Inventory,
net
|
|
|
819.6 |
|
|
|
646.8 |
|
Deferred
tax assets
|
|
|
311.8 |
|
|
|
357.6 |
|
Other
current assets
|
|
|
47.3 |
|
|
|
33.8 |
|
Total
Current Assets
|
|
|
2,477.9 |
|
|
|
2,426.8 |
|
|
|
|
|
|
|
|
|
|
Property,
Plant and Equipment
|
|
|
5,233.6 |
|
|
|
5,131.1 |
|
Less
accumulated depreciation
|
|
|
(3,211.3 |
) |
|
|
(3,065.2 |
) |
Property,
Plant and Equipment, net
|
|
|
2,022.3 |
|
|
|
2,065.9 |
|
|
|
|
|
|
|
|
|
|
Other
Assets:
|
|
|
|
|
|
|
|
|
Investment
in AFSG Holdings, Inc.
|
|
|
55.6 |
|
|
|
55.6 |
|
Other
investments
|
|
|
50.8 |
|
|
|
42.9 |
|
Goodwill
|
|
|
37.1 |
|
|
|
37.1 |
|
Other
intangible assets
|
|
|
0.3 |
|
|
|
0.3 |
|
Deferred
tax assets
|
|
|
235.1 |
|
|
|
549.5 |
|
Other
non-current assets
|
|
|
14.5 |
|
|
|
19.3 |
|
TOTAL
ASSETS
|
|
$ |
4,893.6 |
|
|
$ |
5,197.4 |
|
|
|
|
|
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|
LIABILITIES
AND STOCKHOLDERS’ EQUITY
|
|
|
|
|
|
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|
Current
Liabilities:
|
|
|
|
|
|
|
|
|
Accounts
payable
|
|
$ |
729.5 |
|
|
$ |
588.2 |
|
Accrued
liabilities
|
|
|
252.7 |
|
|
|
214.0 |
|
Current
portion of long-term debt
|
|
|
12.8 |
|
|
|
12.7 |
|
Current
portion of pension and other postretirement benefit
obligations
|
|
|
150.3 |
|
|
|
158.0 |
|
Total
Current Liabilities
|
|
|
1,145.3 |
|
|
|
972.9 |
|
|
|
|
|
|
|
|
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|
Non-current
Liabilities:
|
|
|
|
|
|
|
|
|
Long-term
debt
|
|
|
652.3 |
|
|
|
652.7 |
|
Pension
and other postretirement benefit obligations
|
|
|
1,492.9 |
|
|
|
2,537.2 |
|
Other
non-current liabilities
|
|
|
168.3 |
|
|
|
159.9 |
|
Total
Non-current Liabilities
|
|
|
2,313.5 |
|
|
|
3,349.8 |
|
|
|
|
|
|
|
|
|
|
TOTAL
LIABILITIES
|
|
|
3,458.8 |
|
|
|
4,322.7 |
|
Stockholders’
Equity:
|
|
|
|
|
|
|
|
|
Preferred
stock, authorized 25,000,000 shares
|
|
|
— |
|
|
|
— |
|
Common
stock, authorized 200,000,000 shares of $.01 par value
each;
|
|
|
|
|
|
|
|
|
issued
2008, 121,269,867 shares, 2007, 120,302,930 shares;
|
|
|
|
|
|
|
|
|
outstanding
2008, 112,210,434 shares, 2007, 111,497,682 shares
|
|
|
1.2 |
|
|
|
1.2 |
|
Additional
paid-in capital
|
|
|
1,892.5 |
|
|
|
1,867.6 |
|
Treasury
stock, common shares at cost, 2008, 9,059,433 shares;
|
|
|
|
|
|
|
|
|
2007,
8,805,248 shares
|
|
|
(136.4 |
) |
|
|
(126.8 |
) |
Accumulated
deficit
|
|
|
(504.7 |
) |
|
|
(915.1 |
) |
Accumulated
other comprehensive income
|
|
|
182.2 |
|
|
|
47.8 |
|
TOTAL
STOCKHOLDERS’ EQUITY
|
|
|
1,434.8 |
|
|
|
874.7 |
|
|
|
|
|
|
|
|
|
|
TOTAL
LIABILITIES AND STOCKHOLDERS’ EQUITY
|
|
$ |
4,893.6 |
|
|
$ |
5,197.4 |
|
|
|
|
|
|
|
|
|
|
-----------------------------
|
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|
See
notes to condensed consolidated financial statements.
|
|
|
|
|
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|
AK
STEEL HOLDING CORPORATION
|
|
|
|
|
|
(dollars in
millions)
|
|
|
|
Nine
Months Ended
|
|
|
|
September
30,
|
|
(unaudited)
|
|
2008
|
|
|
2007
|
|
CASH
FLOWS FROM OPERATING ACTIVITIES:
|
|
|
|
|
|
|
Net
income
|
|
$ |
434.6 |
|
|
$ |
281.0 |
|
Depreciation
|
|
|
153.9 |
|
|
|
149.0 |
|
Amortization
|
|
|
8.7 |
|
|
|
12.6 |
|
Deferred
income taxes
|
|
|
229.9 |
|
|
|
88.1 |
|
Pension
contributions
|
|
|
(225.0 |
) |
|
|
(250.0 |
) |
Contribution
to Middletown retirees VEBA
|
|
|
(468.0 |
) |
|
|
— |
|
Pension
and other postretirement payments greater than benefits
expense
|
|
|
(62.9 |
) |
|
|
(48.9 |
) |
Pension
curtailment charge
|
|
|
— |
|
|
|
39.8 |
|
Excess
tax benefits from stock-based compensation
|
|
|
(12.4 |
) |
|
|
(6.1 |
) |
Working
capital
|
|
|
(178.3 |
) |
|
|
131.9 |
|
Other
items, net
|
|
|
(19.6 |
) |
|
|
2.9 |
|
Net
cash flows from operating activities
|
|
|
(139.1 |
) |
|
|
400.3 |
|
|
|
|
|
|
|
|
|
|
CASH FLOWS FROM INVESTING
ACTIVITIES:
|
|
|
|
|
|
|
|
|
Capital
investments
|
|
|
(120.8 |
) |
|
|
(63.5 |
) |
Investments,
net
|
|
|
(8.2 |
) |
|
|
4.3 |
|
Proceeds
from sale of property, plant and equipment
|
|
|
8.0 |
|
|
|
0.1 |
|
Proceeds
from draw on restricted funds for emission control
expenditures
|
|
|
— |
|
|
|
2.5 |
|
Other
items, net
|
|
|
0.3 |
|
|
|
0.8 |
|
Net
cash flows from investing activities
|
|
|
(120.7 |
) |
|
|
(55.8 |
) |
|
|
|
|
|
|
|
|
|
CASH
FLOWS FROM FINANCING ACTIVITIES:
|
|
|
|
|
|
|
|
|
Redemption
of long-term debt
|
|
|
(0.5 |
) |
|
|
(450.0 |
) |
Fees
related to new credit facility
|
|
|
— |
|
|
|
(2.6 |
) |
Proceeds
from exercise of stock options
|
|
|
3.3 |
|
|
|
9.1 |
|
Purchase
of treasury stock
|
|
|
(9.6 |
) |
|
|
(1.8 |
) |
Excess
tax benefits from stock-based compensation
|
|
|
12.4 |
|
|
|
6.1 |
|
Common
stock dividends
|
|
|
(16.8 |
) |
|
|
— |
|
Other
items, net
|
|
|
(1.2 |
) |
|
|
0.9 |
|
Net
cash flows from financing activities
|
|
|
(12.4 |
) |
|
|
(438.3 |
) |
|
|
|
|
|
|
|
|
|
Net
decrease in cash and cash equivalents
|
|
|
(272.2 |
) |
|
|
(93.8 |
) |
|
|
|
|
|
|
|
|
|
Cash
and cash equivalents, beginning of period
|
|
|
713.6 |
|
|
|
519.4 |
|
Cash
and cash equivalents, end of period
|
|
$ |
441.4 |
|
|
$ |
425.6 |
|
|
|
|
|
|
|
|
|
|
Supplemental
disclosure of cash flow information:
|
|
|
|
|
|
|
|
|
Net
cash paid during the period for:
|
|
|
|
|
|
|
|
|
Interest,
net of capitalized interest
|
|
$ |
25.8 |
|
|
$ |
56.1 |
|
Income
taxes
|
|
|
52.8 |
|
|
|
16.0 |
|
|
|
|
|
|
|
|
|
|
Supplemental
disclosure of non-cash investing and financing activities
—
|
|
|
|
|
|
|
|
|
Issuance
of restricted common stock
|
|
$ |
5.5 |
|
|
$ |
4.5 |
|
|
|
|
|
|
|
|
|
|
-----------------------------
|
|
|
|
|
|
|
|
|
See
notes to condensed consolidated financial statements.
|
|
|
|
|
|
|
|
|
AK
STEEL HOLDING CORPORATION
|
(dollars
in millions, except per share data)
|
In
the opinion of the management of AK Steel Holding Corporation (“AK Holding”) and
AK Steel Corporation (“AK Steel”, and together with AK Holding, the “Company”),
the accompanying condensed consolidated financial statements contain all
adjustments, consisting of normal recurring adjustments necessary to present
fairly the financial position of the Company as of September 30, 2008, the
results of its operations for the three- and nine-month periods ended September
30, 2008 and 2007, and its cash flows for the nine-month periods ended September
30, 2008 and 2007. The results of operations for the nine months
ended September 30, 2008 are not necessarily indicative of the results to be
expected for the year ending December 31, 2008. These condensed
consolidated financial statements should be read in conjunction with the audited
consolidated financial statements of the Company for the year ended December 31,
2007.
2.
|
Earnings
and Dividends Per Share
|
|
|
Three
Months Ended
|
|
|
Nine
Months Ended
|
|
|
|
September
30,
|
|
|
September
30,
|
|
|
|
2008
|
|
|
2007
|
|
|
2008
|
|
|
2007
|
|
Income
for calculation of basic and diluted earnings per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
income
|
|
$ |
188.3 |
|
|
$ |
108.4 |
|
|
$ |
434.6 |
|
|
$ |
281.0 |
|
Common
shares outstanding (weighted average in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Common
shares outstanding for basic earnings per share
|
|
$
|
111.7 |
|
|
$ |
111.0 |
|
|
$ |
111.6 |
|
|
$ |
110.7 |
|
Effect
of dilutive stock-based compensation
|
|
|
0.8 |
|
|
|
1.1 |
|
|
|
0.9 |
|
|
|
1.1 |
|
Common
shares outstanding for diluted earnings per share
|
|
$ |
112.5 |
|
|
$ |
112.1 |
|
|
$ |
112.5 |
|
|
$ |
111.8 |
|
Basic
earnings per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
income per share
|
|
$ |
1.69 |
|
|
$ |
0.98 |
|
|
$ |
3.89 |
|
|
$ |
2.54 |
|
Diluted
earnings per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
income per share
|
|
$ |
1.67 |
|
|
$ |
0.97 |
|
|
$ |
3.86 |
|
|
$ |
2.51 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
On
July 22, 2008, the Company announced that its Board of Directors declared a
quarterly cash dividend of $0.05 per share of common stock, payable on September
10, 2008, to shareholders of record on August 15, 2008. This was in
addition to previous cash dividends of $0.05 per share of common stock paid on
March 10, 2008 and June 10, 2008.
Inventories
are valued at the lower of cost or market. The cost of the majority
of inventories is measured on the last in, first out (LIFO)
method. Other inventories are measured principally at average
cost.
|
|
September
30,
|
|
|
December
31,
|
|
|
|
2008
|
|
|
2007
|
|
Finished
and semi-finished
|
|
$ |
1.077.4 |
|
|
$ |
823.4 |
|
Raw
materials
|
|
|
548.6 |
|
|
|
362.5 |
|
Total
cost
|
|
|
1,626.0 |
|
|
|
1,185.9 |
|
Adjustment
to state inventories at LIFO value
|
|
|
(806.4 |
) |
|
|
(539.1 |
) |
Net
inventories
|
|
$ |
819.6 |
|
|
$ |
646.8 |
|
4.
|
Pension
and other postretirement benefits
|
Net
periodic benefit costs for pension and other postretirement benefits were as
follows:
|
|
Three
Months Ended
|
|
|
Nine
Months Ended
|
|
|
|
September
30,
|
|
|
September
30,
|
|
|
|
2008
|
|
|
2007
|
|
|
2008
|
|
|
2007
|
|
Pension
Benefits
|
|
|
|
|
|
|
|
|
|
|
|
|
Service
cost
|
|
$ |
2.0 |
|
|
$ |
4.5 |
|
|
$ |
6.0 |
|
|
$ |
13.3 |
|
Interest
cost
|
|
|
53.3 |
|
|
|
51.6 |
|
|
|
159.7 |
|
|
|
156.4 |
|
Expected
return on assets
|
|
|
(60.5 |
) |
|
|
(60.1 |
) |
|
|
(181.4 |
) |
|
|
(172.9 |
) |
Amortization
of prior service cost
|
|
|
1.1 |
|
|
|
1.3 |
|
|
|
3.0 |
|
|
|
3.2 |
|
Amortization
of loss
|
|
|
4.3 |
|
|
|
3.7 |
|
|
|
12.9 |
|
|
|
11.7 |
|
Curtailment
loss
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
39.8 |
|
Net
periodic benefit cost
|
|
$ |
0.2 |
|
|
$ |
1.0 |
|
|
$ |
0.2 |
|
|
$ |
51.5 |
|
|
|
|
|
|
|
|
Other Postretirement
Benefits
|
|
|
|
|
|
|
Service
cost
|
|
$ |
1.1 |
|
|
$ |
1.1 |
|
|
$ |
3.3 |
|
|
$ |
3.8 |
|
Interest
cost
|
|
|
16.2 |
|
|
|
29.3 |
|
|
|
56.4 |
|
|
|
87.6 |
|
Amortization
of prior service cost
|
|
|
(19.6 |
) |
|
|
(12.6 |
) |
|
|
(53.5 |
) |
|
|
(39.1 |
) |
Amortization
of loss
|
|
|
0.7 |
|
|
|
3.2 |
|
|
|
2.0 |
|
|
|
9.6 |
|
Net
periodic benefit cost
|
|
$ |
(1.6 |
) |
|
$ |
21.0 |
|
|
$ |
8.2 |
|
|
$ |
61.9 |
|
The
decrease in Net periodic benefit cost for Pension Benefits for the nine months
ended September 30, 2008 was principally the result of total curtailment charges
of $39.8 recorded in the nine months ended September 30, 2007. These
curtailment charges related to modified retiree pension benefits negotiated in
connection with new labor contracts at the Company’s Middletown Works and
Mansfield Works. There were no such curtailment charges in the nine
months ended September 30, 2008. Additionally, the Net periodic
benefit cost was impacted by an increase of $0.4 and $8.5, respectively, in the
expected return on assets for the three months and nine months ended September
30, 2008. The increase in the expected return contributed to the
overall decrease in the net periodic benefit cost and is attributable to the
presence of greater assets in the pension trust in 2008 versus 2007 due to the
Company’s pension contributions in 2007 and 2008.
The
decrease in Net periodic benefit cost for Other Postretirement Benefits for the
three and nine months ended September 30, 2008 was primarily the result of court
approval of a settlement with a group of retirees from the Company’s Middletown
Works. Under the terms of the settlement, AK Steel transferred to a
Voluntary Employees Beneficiary Association trust (the “VEBA Trust”) all
postretirement benefit obligations (the “OPEB Obligations”) owed to the class
members under the Company’s applicable health and welfare plans and will have no
further liability for any claims incurred by the class members after the
effective date of the settlement relating to their OPEB
Obligations. For a more detailed discussion of the terms of the
settlement – which is still subject to appeal – see discussion of “Middletown
Works Retiree Healthcare Benefits Litigation” in Note 9, below. The
VEBA Trust will be utilized to fund the future OPEB Obligations to the covered
retirees. Under the terms of the settlement, AK Steel was obligated
to initially fund the VEBA Trust with a contribution of $468.0 in cash within
two business days of the effective date of the settlement. AK Steel
made this contribution on March 4, 2008. AK Steel further is
obligated under the settlement to make three subsequent annual cash
contributions of $65.0 each, for a total contribution of $663.0. As a
result of this settlement, the Company remeasured its obligations for retiree
benefits as of March 1, 2008. The obligation was reduced by a
negative plan amendment of $339.1 and an actuarial gain of $2.1 primarily due to
the lower than expected benefit payments since the prior measurement
date. The obligation also was reduced as the result of the initial
$468.0 contribution to the VEBA Trust. The obligation will be reduced
further by each of the $65.0 contributions to the VEBA trust. The
remeasurement of the retiree medical benefits at March 1, 2008 reduced net
periodic benefit cost by approximately $45.8 in the first nine months of 2008
and will lower this cost by approximately $19.6 in the fourth quarter of
2008.
The
schedule below includes amounts calculated based on a benefit obligation
measurement date of March 1, 2008. The assumptions used in the
calculation of the obligation did not change from October 31, 2007 to March 1,
2008.
|
|
Other
Postretirement Benefits
|
|
|
|
September
30,
|
|
|
December
31,
|
|
|
|
2008
|
|
|
2007
|
|
Change
in benefit obligations:
|
|
|
|
|
|
|
Benefit
obligations at beginning of period
|
|
$ |
1,941.2 |
|
|
$ |
2,103.6 |
|
Service
cost
|
|
|
4.0 |
|
|
|
4.9 |
|
Interest
cost
|
|
|
74.9 |
|
|
|
116.8 |
|
Plan
participants’ contributions
|
|
|
8.6 |
|
|
|
27.9 |
|
Actuarial
gain
|
|
|
(2.1 |
) |
|
|
(149.4 |
) |
Amendments
|
|
|
(339.1 |
) |
|
|
19.0 |
|
VEBA
contributions
|
|
|
(468.0 |
) |
|
|
— |
|
Benefits
paid
|
|
|
(108.0 |
) |
|
|
(181.6 |
) |
Benefit
obligations at end of period
|
|
$ |
1,111.5 |
|
|
$ |
1,941.2 |
|
Change
in plan assets:
|
|
|
|
|
|
|
|
|
Fair
value of plan assets at beginning of year
|
|
$ |
23.7 |
|
|
$ |
24.6 |
|
Employer
contributions
|
|
|
76.1 |
|
|
|
152.8 |
|
Plan
participants’ contributions
|
|
|
8.6 |
|
|
|
27.9 |
|
Benefits
paid
|
|
|
(108.0 |
) |
|
|
(181.6 |
) |
Fair
value of plan assets at end of period
|
|
$ |
0.4 |
|
|
$ |
23.7 |
|
Funded
status
|
|
$ |
(1,111.1 |
) |
|
$ |
(1,917.5 |
) |
Amounts
recognized in the consolidated balance sheets:
|
|
|
|
|
|
|
|
|
Current
liabilities
|
|
$ |
(148.3 |
) |
|
$ |
(156.0 |
) |
Noncurrent
liabilities
|
|
|
(962.8 |
) |
|
|
(1,761.5 |
) |
Net
amount recognized
|
|
$ |
(1,111.1 |
) |
|
$ |
(1,917.5 |
) |
Amounts
recognized in accumulated other comprehensive income:
|
|
|
|
|
|
|
|
|
Actuarial
loss
|
|
$ |
41.8 |
|
|
$ |
46.4 |
|
Prior
service credit
|
|
|
(608.4 |
) |
|
|
(330.6 |
) |
Net
amount recognized
|
|
$ |
(566.6 |
) |
|
$ |
(284.2 |
) |
Other
changes in plan assets and benefit obligations recognized in other
comprehensive income:
|
|
|
|
|
|
|
|
|
Net
actuarial gain
|
|
$ |
(2.1 |
) |
|
$ |
(151.2 |
) |
Recognized
actuarial loss
|
|
|
(2.0 |
) |
|
|
(12.8 |
) |
Prior
service cost (credit)
|
|
|
(339.1 |
) |
|
|
19.0 |
|
Recognized
prior service credit
|
|
|
53.4 |
|
|
|
51.6 |
|
Total
recognized in other comprehensive income
|
|
$ |
(289.8 |
) |
|
$ |
(93.4 |
) |
In
the first quarter of 2008, the Company adopted the measurement date provisions
of Financial Accounting Standards Board (“FASB”) Statement of Financial
Accounting Standards No. 158, “Accounting for Defined Benefit Pension and Other
Postretirement Plans - an amendment of FASB Statements No. 87, 88, 106 and
132(R)” (“FAS 158”). As a result, the Company recorded a $12.0
pre-tax charge to retained earnings and a $7.3 pre-tax charge to accumulated
other comprehensive income to reflect the two months’ amount of other
postretirement net periodic benefit cost that had been delayed as the result of
the October 31, 2007 measurement date used in 2007. In addition, the
Company recorded a minimal charge to retained earnings and a $3.5 pre-tax
increase to accumulated other comprehensive income to reflect the two months of
pension net periodic benefit cost that had been delayed as the result of the
October 31, 2007 measurement date. These amounts were determined
using the October 31, 2007 measurement date valuation.
The
total projected future benefit obligation of the Company with respect to
payments for healthcare benefits to the Company’s retirees is accounted for as
“Pension and other postretirement benefit obligations” in the Company’s
condensed consolidated balance sheets. The net amount of the
liability recognized by the Company, as of September 30, 2008, for future
payment of such benefit obligations was approximately $1.1 billion, compared to
nearly $2.0 billion at December 31, 2007.
Assumed
healthcare cost trend rates have a significant effect on the amounts reported
for healthcare plans. As of September 30, 2008, a
one-percentage-point change in the assumed healthcare cost trend rates would
have the following effects:
|
|
One-Percentage-Point:
|
|
|
|
Increase
|
|
|
Decrease
|
|
Effect
on total service cost and interest cost components
|
|
$ |
2.0 |
|
|
$ |
(1.8 |
) |
Effect
on postretirement benefit obligation
|
|
|
33.8 |
|
|
|
(30.3 |
) |
Accounting
for retiree healthcare benefits requires the use of actuarial methods and
assumptions, including assumptions about current employees’ future retirement
dates, the anticipated mortality rate of retirees, anticipated future increases
in healthcare costs, the obligation of the Company under future collective
bargaining agreements with respect to healthcare benefits for retirees and the
outcome of the pending appeal in the Middletown Works Retiree Healthcare
Benefits Litigation. Changing any of these assumptions could have a
material impact on the calculation of the Company’s total obligation for future
healthcare benefits. There are a variety of circumstances which could
result in a change in one or more of these assumptions. For example,
as has already occurred in connection with several of the labor contracts
negotiated by the Company during the last few years, the union which represented
a particular group of retirees when they were employed by the Company could in
the course of negotiations with the Company agree to a change in retiree
healthcare benefits. The precise circumstances under which retiree
healthcare benefits may be altered vary depending on the terms of the relevant
collective bargaining agreement.
The
Company is unable to estimate at this time the likely impact that potential
future changes to the nature and/or scope of its obligation to provide
healthcare benefits may have on the calculation of its total future healthcare
benefit obligations. Any attempt to make such a calculation would
involve significant assumptions and would be subject to substantial
uncertainties, including (1) changes in the assumptions which underlie the
calculations, such as assumptions about current employees’ future retirement
dates, the anticipated mortality rate of retirees, and future increases in
health care costs, (2) uncertainties as to the extent to which retirees
will consent to changes to their healthcare benefits, or that the unions will
agree to, or not take action to oppose, such changes in the course of
negotiations of new collective bargaining agreements, and (3) uncertainties as
to the outcome of arbitrations or litigation that have been or might be
initiated by retirees or their unions over this issue.
Under
its method of accounting for pension and other postretirement benefit plans, the
Company recognizes into income (loss), as a fourth quarter adjustment, any
unrecognized actuarial gains and losses that exceed 10% of the larger of
projected benefit obligations or plan assets (the “corridor”). The
Company does not anticipate a fourth quarter 2008 corridor charge related to its
other postretirement benefit plans. However, the Company does
anticipate such a corridor charge with respect to its pension
plans. Based on current assumptions for prevailing interest rates, a
reduction in pension plan assets as a result of the weak conditions in the
financial markets, and other relevant assumptions, the Company currently
believes that its pension corridor charge in the fourth quarter of 2008 likely
will be significant. However, because factors influencing the
determination of plan assets and plan liabilities fluctuate significantly, the
Company cannot yet determine with certainty the actual amount of this non-cash
fourth quarter corridor charge related to its pension plans.
5.
|
Share-Based
Compensation
|
AK
Steel Holding Corporation’s Stock Incentive Plan (the “SIP”) permits the
granting of nonqualified stock option, restricted stock, and performance share
awards to directors, officers and key management employees of the
Company. In addition, on October 16, 2008, the Company’s Board of
Directors, on the recommendation of its Nominating and Governance Committee,
approved an amendment to the SIP which provides for the prospective grant of
restricted stock units (“RSUs”) to directors in lieu of restricted stock for the
equity portion of their director fees. The change to the SIP also
authorized the directors to elect to convert their outstanding restricted shares
to RSUs. Each RSU represents the right to receive one share of AK Steel Holding
common stock at a later date. These nonqualified stock option,
restricted stock, RSU and performance share awards may be granted with respect
to an aggregate maximum of 16 million shares through the period ending
December 31, 2014. The shares that are issued as the result of these
grants are newly issued shares. The exercise price of each option may
not be less than the market price of the Company’s common stock on the date of
the grant. Stock options have a maximum term of 10 years and may not
be exercised earlier than six months following the date of grant or such other
term as may be specified in the award agreement. For option grants to
officers and key management employees, the award agreements provide that the
options vest and become exercisable at the rate of one-third per year over three
years. Stock options granted to directors vest and become exercisable
after one year. The restrictions on a restricted stock award
previously issued to a director lapse upon completion of the full tenure for
which the director was elected to serve on the Board. As noted above,
new equity awards to directors for a portion of their fees will be in the form
of RSUs. Those RSUs will vest upon grant, but settlement of the grant and
issuance of shares of AK Holding common stock will not occur until at least the
one-year anniversary of the grant. A director, however, may timely
elect to defer the settlement date and the issuance of the common stock beyond
that one-year anniversary. If the director chooses to receive the
stock in a
single
lump sum, the deferral will be until six months after termination of the
director’s Board service. If the director chooses to receive the
stock in installments, he or she may timely elect to receive up to fifteen
annual installments commencing six months after termination of the director’s
Board service. With respect to existing restricted stock which a
director elects to convert to RSUs, the RSUs will vest at the time of the May
2009 annual meeting of AK Holding shareholders. The settlement of
those RSUs, and the issuance of shares of AK Holding common stock pursuant to
the settlement, also will occur at the time of the May 2009 annual shareholders
meeting unless the director timely elects to defer the settlement date and
issuance of the stock in the same fashion as noted above with respect to newly
issued RSUs. For restricted stock awards granted to officers and key
management employees on or prior to December 31, 2006, typically 25% of the
shares covered by a restricted stock award vest two years after the date of the
award and an additional 25% vest on the third, fourth and fifth anniversaries of
the date of the award. However, in 2005, the Board of Directors of
the Company approved the grant of special restricted stock awards to the
executive officers and selected key managers relating to the Company’s
performance in 2004 which vest ratably on the first, second, third anniversaries
of the grant. Restricted stock awards granted after December 31, 2006
also will vest ratably on the first, second and third anniversaries of the
grant. Performance shares vest after a three-year
period. The total amount of performance shares issued will be based
on the Company’s share performance compared to a prescribed compounded annual
growth rate and the total share return compared to Standard and Poor’s 400 Mid
Cap Index.
The
Company’s calculation of fair value of the options is estimated on the date of
grant using the Black-Scholes option valuation model with the following weighted
average assumptions:
|
|
Three
Months Ended
|
|
|
Nine
Months Ended
|
|
|
|
September
30,
|
|
|
September
30,
|
|
|
|
2008
(b)
|
|
|
2007
(a)
|
|
|
2008
|
|
|
2007
|
|
Expected
volatility
|
|
|
— |
|
|
|
46.6 |
% |
|
|
52.4%
– 56.5 |
% |
|
|
45.0%
– 48.8 |
% |
Weighted-average
volatility
|
|
|
— |
|
|
|
46.60 |
% |
|
|
55.47 |
% |
|
|
46.82 |
% |
Expected
term (in years)
|
|
|
— |
|
|
|
7.3 |
|
|
|
2.9
– 7.3 |
|
|
|
2.9
– 7.3 |
|
Risk-free
interest rate
|
|
|
— |
|
|
|
4.91 |
% |
|
|
2.44%
– 3.31 |
% |
|
|
4.50%
– 4.91 |
% |
Dividend
yield
|
|
|
— |
|
|
|
— |
|
|
|
0.55 |
% |
|
|
— |
|
(a)
Ranges not shown where data includes a single grant.
|
(b)
There were no grants in the three months ended September 30,
2008.
|
The
Company’s policy for amortizing the value of the share-based payments is a
straight-line method. The Company uses historical data regarding
stock option exercise behaviors to estimate the expected life of options granted
based on the period of time that options granted are expected to be
outstanding. The risk-free interest rate is based on the U.S.
Treasury yield curve in effect at the time of grant. The expected
volatility was based on historical volatility for a period equal to the stock
option’s expected life. The expected dividend yield is based on the
Company’s historical dividend payments. The Company’s estimate
assumes that 5% of the options issued will be forfeited.
A
summary of stock option activity under the Company’s share-based compensation
plans for the nine months ended September 30, 2008 is presented
below:
|
|
Shares
|
|
|
Weighted
Average Exercise Price
|
|
Weighted
Average Remaining Contractual Life
|
|
Aggregate
Intrinsic Value
|
|
Stock
Options
|
|
|
|
|
|
|
|
|
|
|
Outstanding
at December 31, 2007
|
|
|
1,152,097 |
|
|
$ |
10.04 |
|
|
|
|
|
Granted
|
|
|
127,000 |
|
|
|
36.75 |
|
|
|
|
|
Exercised
|
|
|
(523,909 |
) |
|
|
6.38 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding
at September 30, 2008
|
|
|
755,188 |
|
|
$ |
17.07 |
|
7.3
yrs
|
|
$ |
27.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Options
expected to vest at September 30, 2008
|
|
|
345,812 |
|
|
$ |
22.02 |
|
8.5
yrs
|
|
$ |
11.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Options
exercisable at September 30, 2008
|
|
|
391,175 |
|
|
$ |
12.47 |
|
6.3
yrs
|
|
$ |
16.2 |
|
|
The
weighted-average grant-date fair value of options granted during the nine
months ended September 30, 2008 and 2007 was $17.54 and $8.32,
respectively. There were no options granted in the three months
ended September 30, 2008. During the three months ended
September 30, 2007, the fair value of options granted was
$21.67. The total intrinsic value of options exercised during
the nine months ended September 30, 2008 and 2007, based upon the average
market price during the period, was $24.9 and $21.5,
respectively. There were no options exercised during the three
months ended September 30, 2008. For the three months ended
September 30, 2007, the intrinsic value of options exercised was
$0.8.
|
The
following table summarizes information about stock options outstanding at
September 30, 2008:
|
|
|
Options
Outstanding
|
|
|
Options
Exercisable
|
|
Range
of Exercise Prices
|
|
|
Outstanding
|
|
Weighted
Average Remaining Contractual Life
|
|
Weighted
Average Exercise
Price
|
|
|
Exercisable
|
|
|
Weighted
Average Exercise Price
|
|
$ |
3.05 |
|
to
|
|
$ |
7.90 |
|
|
|
239,381 |
|
6.2
yrs.
|
|
$ |
7.22 |
|
|
|
167,880 |
|
|
$ |
6.94 |
|
$ |
7.91 |
|
to
|
|
$ |
16.65 |
|
|
|
124,803 |
|
6.6
yrs.
|
|
|
14.40 |
|
|
|
121,800 |
|
|
|
14.40 |
|
$ |
16.66 |
|
to
|
|
$ |
16.95 |
|
|
|
230,754 |
|
8.3
yrs.
|
|
|
16.76 |
|
|
|
69,912 |
|
|
|
16.78 |
|
$ |
16.96 |
|
to
|
|
$ |
68.47 |
|
|
|
160,250 |
|
8.2
yrs.
|
|
|
34.30 |
|
|
|
31,583 |
|
|
|
24.81 |
|
The
Company granted performance shares in the amounts of 176,250 and 371,500 for the
nine-month periods ended September 30, 2008 and 2007,
respectively. The three-year performance periods for these 2008 and
2007 grants end on December 31, 2010 and 2009, respectively.
The
estimated pre-tax expense associated with share-based compensation for 2008 is
$7.0, of which $1.7 and $5.3, respectively, was expensed in the three- and
nine-month periods ended September 30, 2008. The share-based
compensation expense resulted in a decrease in net income of $1.1 and $3.3,
respectively, in the three- and nine-month periods ended September 30,
2008. The share-based compensation expense taken includes expense for
both nonqualified stock options and performance shares granted from the
SIP.
A
summary of the activity for non-vested restricted stock awards as of September
30, 2008 and changes during the nine-month period is presented
below. There were no forfeitures during the period.
Restricted Stock
Awards
|
|
Shares
|
|
|
Weighted
Average Grant Date Fair Value
|
|
Outstanding
at December 31, 2007
|
|
|
979,988 |
|
|
$ |
11.31 |
|
Granted
|
|
|
148,694 |
|
|
|
37.03 |
|
Vested
|
|
|
(329,186 |
) |
|
|
11.68 |
|
Outstanding
at September 30, 2008
|
|
|
799,496 |
|
|
$ |
15.94 |
|
Common
stock compensation expense related to restricted stock awards granted under the
Company’s SIP was $3.6 ($2.2 after tax) and $3.1 ($1.9 after tax) for the
nine-month periods ended September 30, 2008 and 2007,
respectively. For the three-month periods ended September 30, 2008
and 2007, the expenses were $1.1 ($0.7 after tax) and $0.8 ($0.5 after tax),
respectively.
As
of September 30, 2008, there were $6.9 of total unrecognized compensation costs
related to non-vested share-based compensation awards granted under the
SIP. Those costs are expected to be recognized over a weighted
average period of 1.2 years.
During
2007, the Company redeemed the entire $450.0 of outstanding 7-7/8% senior notes
due in 2009, of which $300.0 was redeemed in the first half, with the remaining
$150.0 redeemed in the third quarter of the year. In connection with
these early redemptions, the Company incurred non-cash, pre-tax charges of
approximately $2.3 in the first nine months of 2007 for the write-off of
unamortized debt expense. The redemptions were funded from the
Company’s existing cash balances.
During
2007, the Company entered into an $850.0 five-year revolving credit facility
with a syndicate of lenders. The facility is secured by the Company’s
inventory and accounts receivable and replaced two previous credit facilities
totaling $700.0 which were secured separately by inventory and accounts
receivable. The facility provides the Company with enhanced
liquidity, lower costs and greater flexibility for borrowings and will be used
for general corporate purposes. The Company incurred a non-cash
pre-tax charge of approximately $2.8 in the first quarter of 2007 related to the
replacement of the previous revolving credit facilities.
Income
taxes recorded through September 30, 2008 have been estimated based on
year-to-date income and projected results for the full year. The
amounts recorded reflect the provisions of FASB Interpretation No. 48,
“Accounting for Uncertainty in Income Taxes” which clarifies the accounting for
uncertainty in income taxes recognized in an entity’s financial statements and
prescribes standards for the recognition and measurement of tax positions taken
or expected to be taken on a tax return.
The
balance of unrecognized tax benefits at December 31, 2007 was
$50.9. For the nine-month period ending September 30, 2008, the
unrecognized tax benefits related to tax positions taken in prior periods
increased by $0.9. This increase related to the impact of federal
audit adjustments on state and local taxes. The portion of the
increase in unrecognized tax benefits that will affect the effective tax rate is
$0.4. For 2008, it is estimated the Company will record an additional
$1.4 of unrecognized tax benefits related to tax positions likely to be taken on
tax returns to be filed for the current year with $0.9 affecting the effective
tax rate.
The
Company recognizes interest and penalties accrued related to uncertain tax
positions as a component of income tax expense. Accrued interest and penalties
are included in the related tax liability line in the condensed consolidated
balance sheets. The balance of interest and penalties at December 31,
2007 was $4.9. For the nine-month period ended September 30, 2008,
the Company recognized approximately $2.0 in interest and
penalties.
Certain
tax positions exist for which it is reasonably possible that the total amounts
of unrecognized tax benefits will significantly change within twelve months of
September 30, 2008. The Company has filed an appeal with taxing
authorities to resolve a state tax issue related to the Company’s filing
position for tax years prior to 2002. The resolution of this issue,
if concluded in the Company’s favor, is estimated to reduce related unrecognized
tax benefits within the next twelve months by approximately $0.3 to
$0.9.
The
Company is subject to taxation by the United States and by various state and
foreign jurisdictions. The Company’s tax years for 2005 and forward
are subject to examination by the tax authorities. Net operating
losses carried forward from prior years are subject to examination by tax
authorities. However, with a few exceptions, the Company is no longer
subject to federal, state, local or foreign examinations by tax authorities for
years before 2005.
Comprehensive
income, net of tax, is as follows:
|
|
Three
Months Ended
|
|
|
Nine
Months Ended
|
|
|
|
September
30,
|
|
|
September
30,
|
|
|
|
2008
|
|
|
2007
|
|
|
2008
|
|
|
2007
|
|
Net
income
|
|
$ |
188.3 |
|
|
$ |
108.4 |
|
|
$ |
434.6 |
|
|
$ |
281.0 |
|
Other
comprehensive income (loss), net of tax:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign
currency translation gain (loss)
|
|
|
(2.6 |
) |
|
|
1.2 |
|
|
|
(1.4 |
) |
|
|
0.9 |
|
Derivative
instrument hedges, mark to market:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gain/(loss)
arising in period
|
|
|
(31.5 |
) |
|
|
(7.1 |
) |
|
|
— |
|
|
|
(13.5 |
) |
Reclass
of (gain)/loss included in net income
|
|
|
(11.1 |
) |
|
|
3.7 |
|
|
|
(13.7 |
) |
|
|
2.0 |
|
Unrealized
holding (gain)/loss on securities
|
|
|
(0.8 |
) |
|
|
(0.2 |
) |
|
|
(1.2 |
) |
|
|
(0.1 |
) |
Pension
and other postretirement benefit adjustment
|
|
|
(8.0 |
) |
|
|
(6.0 |
) |
|
|
153.3 |
|
|
|
(2.8 |
) |
Comprehensive
income
|
|
$ |
134.3 |
|
|
$ |
100.0 |
|
|
$ |
571.6 |
|
|
$ |
267.5 |
|
A
deferred tax rate of approximately 38% was applied to derivative instrument
hedges, unrealized gains and losses and the pension and other postretirement
benefit adjustment.
Accumulated
other comprehensive income, net of tax, is as follows:
|
|
September
30,
|
|
|
December
31,
|
|
|
|
2008
|
|
|
2007
|
|
Foreign
currency translation
|
|
$ |
5.9 |
|
|
$ |
7.3 |
|
Derivative
instrument hedges
|
|
|
(11.6 |
) |
|
|
2.0 |
|
Unrealized
gain (loss) on investments
|
|
|
(1.0 |
) |
|
|
0.2 |
|
Employee
benefit liability
|
|
|
188.9 |
|
|
|
38.3 |
|
Accumulated
other comprehensive income
|
|
$ |
182.2 |
|
|
$ |
47.8 |
|
9.
|
Environmental
and Legal Contingencies
|
Environmental
Contingencies: Domestic steel producers, including AK Steel, are subject to
stringent federal, state and local laws and regulations relating to the
protection of human health and the environment. The Company has
expended the following for environmental-related capital investments and
environmental compliance:
|
|
2007
|
|
|
2006
|
|
|
2005
|
|
Environmental
related capital investments
|
|
$ |
2.4 |
|
|
$ |
9.6 |
|
|
$ |
33.3 |
|
Environmental
compliance costs
|
|
|
122.8 |
|
|
|
125.5 |
|
|
|
109.0 |
|
AK
Steel and its predecessors have been conducting steel manufacturing and related
operations since the year 1900. Although the Company believes its
operating practices have been consistent with prevailing industry standards
during this time, hazardous materials may have been released in the past at one
or more operating sites or third party sites, including operating sites that the
Company no longer owns. The Company has estimated potential
remediation expenditures for those sites where future remediation efforts are
probable based on identified conditions, regulatory requirements or contractual
obligations arising from the sale of a business or facility. At
September 30, 2008, the Company had recorded $11.7 in current accrued
liabilities and $46.7 in non-current other liabilities on its condensed
consolidated balance sheets for estimated probable costs relating to
environmental matters. The comparable balances recorded by the
Company at December 31, 2007 were $11.1 in current accrued liabilities and $40.6
in non-current other liabilities. In general, the material components
of these accruals include the costs associated with investigations,
delineations, risk assessments, remedial work, governmental response and
oversight costs, site monitoring, and preparation of reports to the appropriate
environmental agencies. The ultimate costs to AK Steel with respect
to each site cannot be predicted with certainty because of the evolving nature
of the investigation and remediation process. Rather, to develop the
estimates of the probable costs, AK Steel must make certain
assumptions.
The
most significant of these assumptions relate to the nature and scope of the work
which will be necessary to investigate and remediate a particular site and the
cost of that work. Other significant assumptions include the cleanup
technology which will be used, whether and to what extent any other parties will
participate in paying the investigation and remediation costs, reimbursement of
governmental agency past response and future oversight costs, and the reaction
of the governing environmental agencies to the proposed work
plans. Costs of future expenditures are not discounted to their
present value. The Company does not believe that there is a
reasonable possibility that a loss or losses exceeding the amounts accrued will
be incurred in connection with the environmental matters discussed below that
would, either individually or in the aggregate, have a material adverse effect
on the Company’s consolidated financial condition, results of operations or cash
flows. However, since amounts recognized in the financial statements
in accordance with accounting principles generally accepted in the United States
exclude costs that are not probable or that may not be currently estimable, the
ultimate costs of these environmental proceedings may be higher than those
currently recorded in the Company’s condensed consolidated financial
statements.
Pursuant
to the Resource Conservation and Recovery Act (“RCRA”), which governs the
treatment, handling and disposal of hazardous waste, the EPA and authorized
state environmental agencies may conduct inspections of RCRA regulated
facilities to identify areas where there have been releases of hazardous waste
or hazardous constituents into the environment and may order the facilities to
take corrective action to remediate such releases. AK Steel’s major steelmaking
facilities are subject to RCRA inspections by environmental
regulators. While the Company cannot predict the future actions of
these regulators, it is possible that they may identify conditions in future
inspections of these facilities which they believe require corrective
action.
Under
authority conferred by the Comprehensive Environmental Response, Compensation
and Liability Act (“CERCLA”), the EPA and state environmental authorities have
conducted site investigations at certain of AK Steel’s facilities and
other
third-party
facilities, portions of which previously may have been used for disposal of
materials that are currently subject to regulation. The results of
these investigations are still pending, and AK Steel could be directed to expend
funds for remedial activities at the former disposal areas. Because
of the uncertain status of these investigations, however, the Company cannot
reliably predict whether or when such expenditures might be required, their
magnitude or the timeframe during which these potential costs would be
incurred.
As
previously reported, on July 27, 2001, AK Steel received a Special Notice Letter
from the EPA requesting that AK Steel agree to conduct a Remedial
Investigation/Feasibility Study (“RI/FS”) and enter into an administrative order
on consent pursuant to Section 122 of CERCLA regarding the former Hamilton Plant
located in New Miami, Ohio. The Hamilton Plant no longer
exists. It ceased operations in 1990, and all of its former
structures have been demolished and removed. Although AK Steel did
not believe that a site-wide RI/FS was necessary or appropriate, in April 2002,
it entered into a mutually agreed-upon administrative order on consent to
perform such an investigation and study of the Hamilton Plant
site. The site-wide RI/FS is underway and is projected to be
completed this year. AK Steel currently has accrued $0.7 for the
remaining cost of the RI/FS. Until the RI/FS is completed, AK Steel
cannot reliably estimate the additional costs, if any, associated with any
potentially required remediation of the site or the timeframe during which these
potential costs would be incurred.
On
September 30, 1998, AK Steel received an order from the EPA under Section 3013
of RCRA requiring it to develop a plan for investigation of eight areas of the
Mansfield Works that allegedly could be sources of contamination. A
site investigation began in November 2000 and is continuing. AK Steel
cannot reliably estimate at this time how long it will take to complete this
site investigation. AK Steel currently has accrued approximately $2.1
for the projected cost of the study at the Mansfield Works. Until the
site investigation is completed, AK Steel cannot reliably estimate the
additional costs, if any, associated with any potentially required remediation
of the site or the timeframe during which these potential costs would be
incurred.
On
October 9, 2002, AK Steel received an order from the EPA under Section 3013 of
RCRA requiring it to develop a plan for investigation of several areas of the
Zanesville Works that allegedly could be sources of contamination. A
site investigation began in early 2003 and is continuing. AK Steel
estimates that it will take approximately two more years to complete this site
investigation. AK Steel currently has accrued approximately $1.0 for
the projected cost of the study and remediation at Zanesville
Works. Until the site investigation is completed, AK Steel cannot
reliably estimate the additional costs, if any, associated with any potentially
required remediation of the site or the timeframe during which these potential
costs would be incurred.
On
November 26, 2004, Ohio EPA issued a Notice of Violation (“NOV”) for alleged
waste violations associated with an acid leak at AK Steel’s Coshocton
Works. In November 2007, Ohio EPA and AK Steel reached an agreement
to resolve this NOV. Pursuant to that agreement, AK Steel implemented
an inspection program, initiated an investigation of the area where the acid
leak occurred, will submit a closure plan, and upon approval from Ohio EPA, will
implement that closure plan. Also, as part of the agreement, AK Steel
paid a civil penalty of twenty-eight thousand dollars and funded a supplemental
environmental project in the amount of seven thousand dollars. Until
the investigation is completed and a closure plan is approved, AK Steel cannot
reliably estimate the costs associated with closure or the timeframe during
which the closure costs will be incurred.
On
December 20, 2006, Ohio EPA issued an NOV with respect to two electric arc
furnaces at AK Steel’s Mansfield Works alleging failure of the Title V stack
tests with respect to several air pollutants. The Company is investigating this
claim and is working with Ohio EPA to attempt to resolve it. AK Steel
believes it will reach a settlement in this matter that will not have a material
financial impact on AK Steel, but cannot be certain that a settlement will be
reached. If a settlement is reached, the Company cannot reliably
estimate at this time how long it will take to reach such a settlement or what
its terms might be. AK Steel will vigorously contest any claims which
cannot be resolved through a settlement. Until it has reached a
settlement with Ohio EPA or the claims that are the subject of the NOV are
otherwise resolved, AK Steel cannot reliably estimate the costs, if any,
associated with any potentially required operational changes at the furnaces or
the timeframe over which any potential costs would be incurred.
The
Hamilton County Department of Environmental Services (“HCDES”) issued three
NOVs, on June 19, 2007, June 27, 2007, and August 15, 2007, alleging that one of
the basic oxygen furnaces at the Company’s Middletown Works failed to meet the
Maximum Achievable Control Technology ("MACT") requirements. In a
related matter, on September 5, 2008, Ohio EPA issued a request for stipulated
penalties in the approximate amount of $0.49 under a March 31, 2004, Consent
Order in Case No. CV 2004 03 1000, Butler County, Ohio, Court of Common Pleas.
The request for stipulated penalties alleges that the Company failed to comply
with certain Consent Order deadlines and emission limitations on the same basic
oxygen furnace at the Company’s Middletown Works.
(Collectively,
the proposed stipulated penalties and the three NOVs will be referred to herein
as the “MACT Claims.”) AK Steel has been working with Ohio EPA and
HCDES to attempt to resolve the MACT Claims. On October 15, 2008, AK
Steel reached an agreement with Ohio EPA and HCDES to resolve the MACT Claims in
exchange for a payment by AK Steel of $0.20 as a civil penalty and $0.05 to the
Clean Diesel School Bus Program Fund as a supplemental environmental
project.
On
July 23, 2007, the EPA issued an NOV with respect to the Coke Plant at AK
Steel’s Ashland Works alleging violations of pushing and combustion stack
limits. The Company is investigating this claim and is working with
the EPA to attempt to resolve it. AK Steel believes it will reach a
settlement in this matter that will not have a material financial impact on AK
Steel, but cannot be certain that a settlement will be reached. If a
settlement is reached, the Company cannot reliably estimate at this time how
long it will take to reach such a settlement or what its terms might
be. AK Steel will vigorously contest any claims which cannot be
resolved through a settlement. Until it has reached a settlement with
the EPA or the claims that are the subject of the NOV are otherwise resolved, AK
Steel cannot reliably estimate the costs, if any, associated with any
potentially required operational changes at the Coke Plant or the timeframe over
which any potential costs would be incurred.
In
addition to the foregoing matters, AK Steel is or may be involved in proceedings
with various regulatory authorities that may require AK Steel to pay fines,
comply with more rigorous standards or other requirements or incur capital and
operating expenses for environmental compliance. Management believes
that the ultimate disposition of the foregoing proceedings will not have,
individually or in the aggregate, a material adverse effect on the Company’s
consolidated financial condition, results of operations or cash
flows.
Legal
Contingencies: In addition to these environmental matters, and the items
discussed below, there are various claims pending against AK Steel and its
subsidiaries involving product liability, commercial, employee benefits and
other matters arising in the ordinary course of business. Unless
otherwise noted, in management’s opinion, the ultimate liability resulting from
all of these claims, individually and in the aggregate, should not have a
material adverse effect on the Company’s consolidated financial position,
results of operations or cash flows.
As
previously reported, on June 29, 2000, the United States filed a complaint on
behalf of the EPA against AK Steel in the U.S. District Court for the Southern
District of Ohio (the “Court”), Case No. C-1-00530, for alleged violations of
the Clean Air Act, the Clean Water Act and the RCRA at the Middletown
Works. Subsequently, the State of Ohio, the Sierra Club and the
National Resources Defense Council intervened. On April 3, 2006, a
proposed Consent Decree in Partial Resolution of Pending Claims (the “Consent
Decree”), executed by all parties, was lodged with the Court. After a
30-day notice period, the Consent Decree was entered by the Court on May 15,
2006. Under the Consent Decree, the Company will implement certain
RCRA corrective action interim measures to address polychlorinated biphenyls
(“PCBs”) in sediments and soils relating to Dicks Creek and certain other
specified surface waters, adjacent floodplain areas, and other previously
identified geographic areas. The Company also will undertake a comprehensive
RCRA facility investigation at its Middletown Works and, as appropriate,
complete a corrective measures study. Under the Consent Decree, the Company paid
a civil penalty of $0.46 and will perform a supplemental environmental project
that will remove ozone-depleting refrigerants from certain equipment at an
estimated cost of $0.85. The Company anticipates that the cost of the
remaining work required under the Consent Decree will be approximately $18.0,
consisting of approximately $3.2 in capital investments and $14.8 in
expenses. The Company has accrued the $14.8 for anticipated expenses
associated with this project. The Company is in the process of completing work
to more definitively delineate the soils and sediments which will need to be
removed under the Consent Decree. Until that process is complete, the
Company cannot reliably determine whether the actual cost of the work required
under the Consent Decree will exceed the amount presently accrued. If
there are additional costs, the Company does not anticipate at this time that
they will have a material financial impact on the Company. The
Company cannot reliably estimate at this time the timeframe during which the
accrued or potential additional costs would be incurred.
On
June 26, 2002, seventeen individuals filed a purported class action against AK
Steel in the United States District Court for the Southern District of Ohio,
Case No. C-1-02-467. As subsequently amended, the complaint alleges
that AK Steel discriminates against African-Americans in its hiring practices
and that AK Steel discriminates against all of its employees by preventing its
employees from working in a racially integrated environment free from racial
discrimination. The named plaintiffs seek various forms of
declaratory, injunctive and unspecified monetary relief (including back pay,
front pay, lost benefits, lost seniority and punitive damages) for themselves
and unsuccessful African-American candidates for employment at AK
Steel. On January 19, 2007, the Court conditionally certified two
subclasses of unsuccessful African-American candidates. On January
14, 2008, AK Steel filed motions for summary judgment on all
claims. On April 9, 2008, the Court granted AK Steel’s motion for
summary judgment with respect to the disparate treatment claims of four of the
named plaintiffs and those claims have been dismissed with
prejudice. In addition, the claims of several other
plaintiffs
were
dismissed for various reasons, leaving a total of six plaintiffs, including five
with claims as class representatives and one with an individual
claim. On May 29, 2008, AK Steel reached a settlement (the “Bert
Settlement”) with the class representatives (on behalf of themselves and the
entire classes) and the one remaining plaintiff whose individual claim was not
dismissed. The Bert Settlement was subject to court
approval. On July 8, 2008, the court issued an order giving
preliminary approval of the Bert Settlement and scheduling a hearing (the
“Fairness Hearing”) on final approval for October 21, 2008. On
October 21, 2008, the Court held the Fairness Hearing and, having received no
timely objections, approved the Bert Settlement on October 23,
2008. Under the terms of the Bert Settlement, AK Steel will no longer
use the pre-employment test at issue in the litigation, and will have
pre-employment tests used at its Middletown Works and Ashland Works validated by
an expert agreed to by the parties. In addition, AK Steel also will
pay ten thousand dollars to each of five class representatives and to the one
remaining individual plaintiff. AK Steel will contribute to a common
fund the amount of three thousand four hundred dollars for each class member who
files a timely proof of claim, to be distributed by class
counsel. There are an estimated 154 class members. AK
Steel will further pay to class counsel $0.75 in attorneys’
fees. None of these payments is due until after judgment from the
Court dismissing all claims covered by the Bert Settlement is final (i.e,. not subject to any
appeals). If the Bert Settlement does not become final, AK
Steel will continue to contest this matter vigorously.
Since
1990, AK Steel (or its predecessor, Armco Inc.) has been named as a defendant in
numerous lawsuits alleging personal injury as a result of exposure to
asbestos. As of December 31, 2007, there were approximately 426 such
lawsuits pending against AK Steel. The great majority of these
lawsuits have been filed on behalf of people who claim to have been exposed to
asbestos while visiting the premises of a current or former AK Steel
facility. Approximately 40% of these premises suits arise out of
claims of exposure at a facility in Houston, Texas that has been closed since
1984. When such an asbestos lawsuit initially is filed, the complaint
typically does not include a specific dollar claim for damages. Only
135 of the 426 cases pending at December 31, 2007 in which AK Steel is a
defendant include specific dollar claims for damages in the filed
complaints. Those 135 cases involve a total of almost 2,600
plaintiffs and 17,317 defendants. In these cases, the complaint
typically includes a monetary claim for compensatory damages and a separate
monetary claim in an equal amount for punitive damages, and does not attempt to
allocate the total monetary claim among the various defendants. For
example, 120 of the 135 cases involve claims of $0.2 or less, seven involve
claims of between $0.2 and $5.0, five involve claims of between $5.0 and $15.0,
and three involve claims of $20.0. In each case, the amount described
is per plaintiff against all of the defendants collectively. Thus, it
usually is not possible at the outset of a case to determine the specific dollar
amount of a claim against AK Steel. In fact, it usually is not even
possible at the outset to determine which of the plaintiffs actually will pursue
a claim against AK Steel. Typically, that can only be determined
through written interrogatories or other discovery after a case has been
filed. Thus, in a case involving multiple plaintiffs and multiple
defendants, AK Steel initially only accounts for the lawsuit as one claim
against it. After AK Steel has determined through discovery whether a
particular plaintiff will pursue a claim against it, it makes an appropriate
adjustment to statistically account for that specific claim. It has
been AK Steel’s experience to date that only a small percentage of asbestos
plaintiffs ultimately identify AK Steel as a target defendant from whom they
actually seek damages and most of these claims ultimately are either dismissed
or settled for a small fraction of the damages initially claimed. Set
forth below is a chart showing the number of new claims filed (accounted for as
described above), the number of pending claims disposed of (i.e. settled or
otherwise dismissed), and the approximate net amount of dollars paid on behalf
of AK Steel in settlement of asbestos-related claims in 2007 and
2006.
|
|
2007
|
|
|
2006
|
|
New
Claims Filed
|
|
|
71 |
|
|
|
60 |
|
Claims
Disposed Of
|
|
|
138 |
|
|
|
65 |
|
Dollars
Paid in Settlements
|
|
$ |
0.4 |
|
|
$ |
0.4 |
|
Since
the onset of asbestos claims against AK Steel in 1990, five asbestos claims have
proceeded to trial in four separate cases. All five concluded with a
verdict in favor of AK Steel. AK Steel intends to continue its
practice of vigorously defending the asbestos claims asserted against
it. Based upon its present knowledge, and the factors set forth
above, AK Steel believes it is unlikely that the resolution in the aggregate of
the asbestos claims against AK Steel will have a material adverse effect on the
Company’s consolidated results of operations, cash flows or financial
condition. However, predictions as to the outcome of pending
litigation, particularly claims alleging asbestos exposure, are subject to
substantial uncertainties. These uncertainties include (1) the
significantly variable rate at which new claims may be filed, (2) the impact of
bankruptcies of other companies currently or historically defending asbestos
claims, (3) the uncertainties surrounding the litigation process from
jurisdiction to jurisdiction and from case to case, (4) the type and severity of
the disease alleged to be suffered by each claimant, and (5) the potential for
enactment of legislation affecting asbestos litigation.
As
previously reported, on January 2, 2002, John D. West, a former employee, filed
a class action in the United States District Court for the Southern District of
Ohio against the AK Steel Corporation Retirement Accumulation Pension Plan,
or
AK
RAPP, and the AK Steel Corporation Benefit Plans Administrative
Committee. Mr. West claims that the method used under the AK RAPP to
determine lump sum distributions does not comply with the Employment Retirement
Income Security Act of 1974 (“ERISA”) and resulted in underpayment of benefits
to him and the other class members. The District Court ruled in favor
of the plaintiff class and on March 29, 2006 entered an amended final judgment
against the defendants in the amount of $37.6 in damages and $7.3 in prejudgment
interest, for a total of approximately $44.9, with post judgment interest
accruing at the rate of 4.7% per annum until paid. The defendants
appealed to the United States Court of Appeals for the Sixth
Circuit. On April 20, 2007, a panel of the Court of Appeals issued an
opinion in which it affirmed the decision of the District Court. On
August 15, 2007, the defendants filed a motion to stay the issuance of a mandate
pending the filing of a petition for certiorari. On August 28, 2007,
the Court of Appeals granted the motion. On November 16, 2007,
defendants filed a petition for certiorari with the Supreme Court of the United
States. That petition remains pending. The defendants
intend to continue to contest this matter vigorously. In the event
the plaintiffs ultimately prevail in this litigation, the funds for the payments
to class members pursuant to the judgment will come from the AK Steel Master
Pension Trust. The Company’s pension liability was re-measured as of
April 30, 2007 to include the amount of this liability as of that
date. That amount was $47.4. The Company’s current
estimates of its future funding obligations for its pension liabilities thus
include a $47.4 liability associated with this case. As of September
30, 2008, the amount of the judgment plus total accrued interest in this case
was approximately $50.4.
On
October 20, 2005, two individuals filed a purported class action against AK
Steel and the AK Steel Corporation Benefit Plans Administrative Committee in the
United States District Court for the Southern District of Ohio, Case No.
1:05-cv-681. The complaint alleges that the defendants incorrectly calculated
the amount of surviving spouse benefits due to be paid to the plaintiffs under
the applicable pension plan. On December 19, 2005, the defendants
filed their answer to the complaint. The parties subsequently filed
cross-motions for summary judgment on the issue of whether the applicable plan
language had been properly interpreted. On September 28, 2007, the
United States Magistrate Judge assigned to the case issued a Report and
Recommendation in which he recommended that the plaintiffs’ motion for partial
summary judgment be granted and that the defendants’ motion be
denied. The defendants filed timely objections to the Magistrate’s
Report and Recommendation. On March 31, 2008, the court issued
an order adopting the Magistrate’s recommendation and granting partial summary
judgment to the plaintiffs on the issue of plan
interpretation. The defendants subsequently filed a motion
asking the court to certify the case for an immediate appeal to the United
States Court of Appeals for the Sixth Circuit and seeking a stay pending
appeal. On May 29, 2008, the court denied the defendants’ motion
seeking an immediate appeal and stay. The case now will proceed
forward with respect to discovery on the issue of damages. The
plaintiffs have filed a motion for class certification which remains
pending. No trial date has been set. The defendants intend
to contest this matter vigorously.
On
December 12, 2007, two individuals filed a purported class action against AK
Holding, AK Steel, Anthem Insurance Companies, Inc. (“Anthem”), and others in
the United States District Court for the Southern District of Ohio, Case No.
1:07-cv-01002. The complaint alleges that the plaintiffs are entitled
to compensation arising from the demutualization of Anthem in
2001. On March 20, 2008, AK Holding and AK Steel filed their answer
to the complaint. No trial date has been set. AK Holding
and AK Steel intend to contest this matter vigorously.
In
September and October, 2008, several companies filed purported class actions in
the United States District Court for the Northern District of Illinois, against
nine steel manufacturers, including AK Holding. The Case Nos. for
these actions are 08CV5214, 08CV5371, 08CV5468, 08CV5633, 08CV5700, 08CV5942 and
08CV6197. The plaintiffs are companies which claim to have purchased
steel products from one or more of the defendants and they purport to file the
actions on behalf of all persons and entities who purchased steel products for
delivery or pickup in the United States from any of the named defendants at any
time from at least as early as January 2005 to the present. The complaints
allege that the defendant steel producers have conspired to restrict output and
to fix, raise, stabilize and maintain artificially high prices with respect to
steel products in the United States. Discovery has not yet commenced
and no trial date has been set. AK Holding intends to contest this
matter vigorously.
Middletown Works Retiree
Healthcare Benefits Litigation
On
June 1, 2006, AK Steel notified approximately 4,600 of its current retirees (or
their surviving spouses) who formerly were hourly and salaried members of the
Armco Employees Independent Federation (“AEIF”) that AK Steel was terminating
their existing healthcare insurance benefits plan and implementing a new plan
more consistent with current steel industry practices which would require the
retirees to contribute to the cost of their healthcare benefits, effective
October 1, 2006. On July 18, 2006, a group of nine former hourly and
salaried members of the AEIF filed a purported class action (the “Retiree
Action”) in the United States District Court for the Southern District of Ohio
(the “Court”), Case No. 1-06CV0468, alleging that AK Steel did not have a right
to make changes to their healthcare benefits. The named plaintiffs in the
Retiree
Action
sought, among other things, injunctive relief (including an order retroactively
rescinding the changes) for themselves and the other members of the putative
class. On August 4, 2006, the plaintiffs in the Retiree Action filed
a motion for a preliminary injunction seeking to prevent AK Steel from
implementing the previously announced changes to healthcare benefits with
respect to the AEIF-represented hourly employees. AK Steel opposed
that motion, but on September 22, 2006 the trial court issued an order granting
the motion. On that same day, AK Steel filed a notice of appeal to
the United States Court of Appeals for the Sixth Circuit seeking a reversal of
the decision to grant the preliminary injunction. While the appeal
was pending, however, AK Steel announced on October 8, 2007 that it had reached
a tentative settlement (the “Settlement”) of the claims of the retirees in the
Retiree Action. Accordingly, on October 18, 2007, the pending appeal
from the preliminary injunction was dismissed at the request of the
parties.
The
Settlement was subject to approval by the Court. On October 25, 2007,
the parties filed a joint motion asking the Court to approve the
Settlement. On November 1, 2007, an order was issued by the Court
granting the plaintiffs’ renewed motion for class certification. On November 2,
2007, the Court issued an order giving preliminary approval of the Settlement
and scheduled a hearing (the “Fairness Hearing”) on final approval of the
Settlement beginning on February 12, 2008. In November 2007, notice
of the Settlement was sent to all retirees or their surviving spouses who would
be covered by the terms of the Settlement (collectively, the “Class
Members”). Between the time the original notification of the benefit
changes was sent on June 1, 2006 and the time that membership in the class was
determined, the number of Class Members had increased to approximately
4,870. With dependents of the Class Members, the total number of
persons covered by the Settlement is approximately 8,300.
The
Class Members were given the opportunity to object to the Settlement in writing
and, if they so objected in writing, to oppose it orally at the Fairness
Hearing. A group of retirees did file objections. The
Fairness Hearing was conducted on February 12-13, 2008. The objecting
retirees were represented by counsel at the Fairness Hearing and did oppose the
Settlement. On February 21, 2008, the Court issued a written decision
approving the Settlement. The final judgment (the “Judgment”)
formally approving the Settlement was entered on February 29,
2008. The Settlement became effective on that date. The
Class Members who opposed the Settlement have filed appeals from the Judgment to
the United States Court of Appeals for the Sixth Circuit, Case Nos. 08-3166 and
08-3354. The briefing has not yet been completed and no date has been
set in those appeals.
Under
terms of the Settlement, AK Steel has transferred to a Voluntary Employees
Beneficiary Association trust (the “VEBA Trust”) all postretirement benefit
obligations (the “OPEB Obligations”) owed to the Class Members under the
Company’s applicable health and welfare plans and will have no further liability
for any claims incurred by the Class Members after the effective date of the
Settlement relating to their OPEB Obligations. The VEBA Trust will be
utilized to fund the future OPEB Obligations to the Class
Members. Under the terms of the Settlement, AK Steel was obligated to
initially fund the VEBA Trust with a contribution of $468.0 in cash within two
business days of the effective date of the Settlement. AK Steel made
this contribution on March 4, 2008. AK Steel further is obligated
under the Settlement to make three subsequent annual cash contributions of $65.0
each, for a total contribution of $663.0.
As
noted above, Class Members who objected to the Settlement have filed an appeal
from the Judgment. The Settlement includes terms which contemplate
that possibility. During the pendency of the appeal, the VEBA Trust
will continue to be responsible for the OPEB Obligations to the Class
Members. If the appeal is still pending at the time the next payment
is due from AK Steel to the VEBA Trust under the terms of the Settlement, the
funds which otherwise would have been paid to the VEBA Trust will be placed into
an escrow account to be invested by the Trustees of the VEBA
Trust. If the Judgment is affirmed on appeal, the funds placed into
the escrow account, including interest or other earnings or losses, will be paid
to the VEBA Trust. If, however, the Judgment is reversed, modified or
vacated as a result of the appeal in such a way as to place the responsibility
on AK Steel for payment of all of the OPEB Obligations to Class Members, then
all of the monies placed into the escrow account, including interest or other
earnings or losses, will revert to AK Steel. In addition, under those
circumstances, AK Steel will be immediately designated as the sole fiduciary
controlling the VEBA Trust and all assets of the VEBA Trust will be subject to,
and payable in connection with, any health or welfare plans maintained and
controlled by AK Steel for the benefit of any of its employees or retirees, not
just the Class Members. In the event of a reversal, modification or
vacation of the Judgment that results in only part of the OPEB Obligations
returning to the responsibility of AK Steel, then AK Steel will be designated as
the sole fiduciary with respect to an appropriate pro-rata share of the VEBA
Trust assets relative to the portion of the OPEB Obligations for which AK Steel
has resumed responsibility.
Once
the Settlement becomes final and no longer subject to appeal, the Company’s only
remaining liability with respect to the OPEB Obligations to the Class Members
will be to contribute whatever portion of the $663.0 due to the VEBA Trust that
has not yet been paid at that time. At the time of the Fairness
Hearing, the Company’s total OPEB liability for all of its
retirees
was approximately $2.0 billion. Of that amount, approximately $1.0
billion was attributable to the Class Members. Immediately following
the Judgment approving the Settlement, the Company’s total OPEB liability was
reduced by approximately $339.1. This reduction in the Company’s OPEB
liability is being treated as a negative plan amendment and amortized as a
reduction to net periodic benefit cost over approximately eleven
years. This negative plan amendment will result in an annual net
periodic benefit cost reduction of approximately $30.0 in addition to the lower
interest costs associated with the lower OPEB liability. Upon payment
on March 4, 2008 of the initial $468.0 contribution by AK Steel to the VEBA
Trust in accordance with the terms of the Settlement, the Company’s total OPEB
liability was reduced further to approximately $1.1 billion. The
Company’s total OPEB liability will be reduced further by the amount of each
subsequent annual $65.0 payment. In total, it is expected that the
$663.0 Settlement with the Class Members, if the Judgment is upheld on appeal,
ultimately will reduce the Company’s total OPEB liability by approximately $1.0
billion.
Other
than as described above, under the terms of the Settlement, the Company will
have no other liability or responsibility with respect to OPEB Obligations to
the Class Members.
As
noted above, if the Judgment approving the Settlement is not affirmed on appeal,
the result will be that the Company resumes responsibility, in whole or in part
(depending upon the terms of the judicial decision reversing, vacating or
modifying the Judgment) for the OPEB Obligations to some or all of the Class
Members. Under such circumstances, the Company’s total OPEB liability would
increase accordingly, but the Company cannot reliably project at this time the
amount of that increase because it is dependent upon the specific terms of the
judicial decision. At that point, as to any such OPEB Obligations for
which the Company has resumed responsibility as a result of the judicial
decision, AK Steel would restart the retiree litigation and seek to judicially
enforce what it continues to believe is its contractual right to unilaterally
reduce, or even completely eliminate, healthcare benefits provided to any Class
Members as to whom the Settlement no longer applies.
For
accounting purposes, a settlement of the Company’s OPEB Obligations related to
the Class Members will be deemed to have occurred when AK Steel makes the last
$65.0 payment called for under the Settlement, assuming that there are no legal
appeals pending at that time.
10.
|
Fair
Value Measurements
|
The
Company adopted Statement of Financial Accounting Standards No. 157, “Fair Value
Measurements” (“FAS 157”), effective January 1, 2008. Under this
standard, fair value is defined as the price that would be received to sell an
asset or paid to transfer a liability (i.e., the “exit price”) in an
orderly transaction between market participants at the measurement
date.
In
determining fair value, the Company uses various valuation
approaches. The hierarchy of those valuation approaches is broken
down into three levels based on the reliability of inputs as
follows:
Level
1 inputs are quoted prices in active markets for identical assets or liabilities
that the reporting entity has the ability to access at the measurement
date. An active market for the asset or liability is a market in
which transactions for the asset or liability occur with sufficient frequency
and volume to provide pricing information on an ongoing basis. The
valuation under this approach does not entail a significant degree of
judgment.
Level
2 inputs are inputs other than quoted prices included within Level 1 that are
observable for the asset or liability, either directly or
indirectly. Level 2 inputs include: quoted prices for similar assets
or liabilities in active markets, inputs other than quoted prices that are
observable for the asset or liability, (e.g., interest rates and
yield curves observable at commonly quoted intervals or current market) and
contractual prices for the underlying financial instrument, as well as other
relevant economic measures.
Level
3 inputs are unobservable inputs for the asset or
liability. Unobservable inputs shall be used to measure fair value to
the extent that observable inputs are not available, thereby allowing for
situations in which there is little, if any, market activity for the asset or
liability at the measurement date.
The
following fair value table presents information about the Company’s assets and
liabilities measured at fair value on a recurring basis as of September 30,
2008. There were no valuations using Level 3 inputs.
|
|
Level
1
|
|
|
Level
2
|
|
|
Total
|
|
Assets:
|
|
|
|
|
|
|
|
|
|
Available
for sale investments–
|
|
|
|
|
|
|
|
|
|
Marketable
equity securities (1)
|
|
$ |
23.4 |
|
|
$ |
— |
|
|
$ |
23.4 |
|
Foreign
exchange contracts (2)
|
|
|
— |
|
|
|
1.0 |
|
|
|
1.0 |
|
Assets
measured at fair value at September 30, 2008
|
|
$ |
23.4 |
|
|
$ |
1.0 |
|
|
$ |
24.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities
(3):
|
|
|
|
|
|
|
|
|
|
|
|
|
Commodity
hedge contracts
|
|
$ |
— |
|
|
$ |
18.0 |
|
|
$ |
18.0 |
|
Liabilities
measured at fair value at September 30, 2008
|
|
$ |
— |
|
|
$ |
18.0 |
|
|
$ |
18.0 |
|
(1)
Held in a trust and included in Other investments on the Condensed
Consolidated Balance Sheet.
|
(2)
Included in Accounts receivable, net on the Condensed Consolidated Balance
Sheet.
|
(3)
Included in Accrued liabilities and Other noncurrent liabilities on the
Condensed Consolidated Balance
Sheet.
|
11.
|
Supplemental
Guarantor Information
|
AK
Holding, along with AK Tube, LLC and AK Steel Investments Inc. (the “Guarantor
Subsidiaries”) fully and unconditionally, jointly and severally guarantee the
payment of interest, principal and premium, if any, on AK Steel’s 7-3/4% Senior
Notes Due 2012. AK Tube, LLC is owned 100% by AKS Investments Inc.
and AKS Investments Inc. is 100% owned by AK Steel. AK Steel is 100%
owned by AK Holding. The Company has determined that full financial
statements and other disclosures concerning AK Holding and the Guarantor
Subsidiaries are not required to be presented. The presentation of
the supplemental guarantor information reflects all investments in subsidiaries
under the equity method. Net income (loss) of the subsidiaries
accounted for under the equity method is therefore reflected in their parents’
investment accounts. The principal elimination entries eliminate
investments in subsidiaries and inter-company balances and
transactions. The following supplemental condensed consolidating
financial statements present information about AK Holding, AK Steel, the
Guarantor Subsidiaries and the Other Subsidiaries. The Other
Subsidiaries are not guarantors of the above notes.
Condensed
Statements of Operations
|
|
For
the Three Month Ended September 30, 2008
|
|
|
|
|
|
AK
Holding
|
|
|
AK
Steel
|
|
|
Guarantor
Subsidiaries
|
|
|
Other
Subsidiaries
|
|
|
Eliminations
|
|
|
Consolidated
Company
|
|
Net
sales
|
|
$ |
— |
|
|
$ |
1,980.8 |
|
|
$ |
57.3 |
|
|
$ |
166.5 |
|
|
$ |
(47.0 |
) |
|
$ |
2,157.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost
of products sold
|
|
|
— |
|
|
|
1,574.0 |
|
|
|
48.0 |
|
|
|
138.9 |
|
|
|
(20.0 |
) |
|
|
1,740.9 |
|
Selling
and administrative expenses
|
|
|
0.9 |
|
|
|
64.3 |
|
|
|
3.0 |
|
|
|
4.7 |
|
|
|
(16.3 |
) |
|
|
56.6 |
|
Depreciation
|
|
|
— |
|
|
|
48.8 |
|
|
|
1.6 |
|
|
|
0.1 |
|
|
|
— |
|
|
|
50.5 |
|
Total
operating costs
|
|
|
0.9 |
|
|
|
1,687.1 |
|
|
|
52.6 |
|
|
|
143.7 |
|
|
|
(36.3 |
) |
|
|
1,848.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating
profit (loss)
|
|
|
(0.9 |
) |
|
|
293.7 |
|
|
|
4.7 |
|
|
|
22.8 |
|
|
|
(10.7 |
) |
|
|
309.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest
expense
|
|
|
— |
|
|
|
11.6 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
11.6 |
|
Other
income (expense)
|
|
|
— |
|
|
|
(2.3 |
) |
|
|
2.0 |
|
|
|
5.0 |
|
|
|
(4.0 |
) |
|
|
0.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
(loss) before income taxes
|
|
|
(0.9 |
) |
|
|
279.8 |
|
|
|
6.7 |
|
|
|
27.8 |
|
|
|
(14.7 |
) |
|
|
298.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
tax provision (benefit)
|
|
|
(0.3 |
) |
|
|
77.5 |
|
|
|
2.4 |
|
|
|
9.5 |
|
|
|
21.3 |
|
|
|
110.4 |
|
Income
(loss) from continuing operations
|
|
|
(0.6 |
) |
|
|
202.3 |
|
|
|
4.3 |
|
|
|
18.3 |
|
|
|
(36.0 |
) |
|
|
188.3 |
|
Equity
in net income of subsidiaries
|
|
|
188.9 |
|
|
|
(13.4 |
) |
|
|
— |
|
|
|
— |
|
|
|
(175.5 |
) |
|
|
— |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
income (loss)
|
|
$ |
188.3 |
|
|
$ |
188.9 |
|
|
$ |
4.3 |
|
|
$ |
18.3 |
|
|
$ |
(211.5 |
) |
|
$ |
188.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Condensed
Statements of Operations
|
|
For
the Three Months Ended September 30, 2007
|
|
|
|
|
|
AK
Holding
|
|
|
AK
Steel
|
|
|
Guarantor
Subsidiaries
|
|
|
Other
Subsidiaries
|
|
|
Eliminations
|
|
|
Consolidated
Company
|
|
Net
sales
|
|
$ |
— |
|
|
$ |
1,586.8 |
|
|
$ |
57.4 |
|
|
$ |
110.9 |
|
|
$ |
(33.4 |
) |
|
$ |
1,721.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost
of products sold
|
|
|
— |
|
|
|
1,330.4 |
|
|
|
50.8 |
|
|
|
88.8 |
|
|
|
(16.5 |
) |
|
|
1,453.5 |
|
Selling
and administrative expenses
|
|
|
0.5 |
|
|
|
61.3 |
|
|
|
2.9 |
|
|
|
3.8 |
|
|
|
(13.1 |
) |
|
|
55.4 |
|
Depreciation
|
|
|
— |
|
|
|
47.6 |
|
|
|
1.6 |
|
|
|
0.1 |
|
|
|
— |
|
|
|
49.3 |
|
Total
operating costs
|
|
|
0.5 |
|
|
|
1,439.3 |
|
|
|
55.3 |
|
|
|
92.7 |
|
|
|
(29.6 |
) |
|
|
1,558.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating
profit (loss)
|
|
|
(0.5 |
) |
|
|
147.5 |
|
|
|
2.1 |
|
|
|
18.2 |
|
|
|
(3.8 |
) |
|
|
163.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest
expense
|
|
|
— |
|
|
|
14.8 |
|
|
|
— |
|
|
|
0.1 |
|
|
|
— |
|
|
|
14.9 |
|
Other
income (expense)
|
|
|
— |
|
|
|
(4.8 |
) |
|
|
— |
|
|
|
9.3 |
|
|
|
— |
|
|
|
4.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
(loss) before income taxes
|
|
|
(0.5 |
) |
|
|
127.9 |
|
|
|
2.1 |
|
|
|
27.4 |
|
|
|
(3.8 |
) |
|
|
153.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
tax provision (benefit)
|
|
|
(0.1 |
) |
|
|
34.7 |
|
|
|
0.8 |
|
|
|
9.2 |
|
|
|
0.1 |
|
|
|
44.7 |
|
Income
(loss) from continuing operations
|
|
|
(0.4 |
) |
|
|
93.2 |
|
|
|
1.3 |
|
|
|
18.2 |
|
|
|
(3.9 |
) |
|
|
108.4 |
|
Equity
in net income of subsidiaries
|
|
|
108.8 |
|
|
|
15.6 |
|
|
|
— |
|
|
|
— |
|
|
|
(124.4 |
) |
|
|
— |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
income (loss)
|
|
$ |
108.4 |
|
|
$ |
108.8 |
|
|
$ |
1.3 |
|
|
$ |
18.2 |
|
|
$ |
(128.3 |
) |
|
$ |
108.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Condensed
Statements of Operations
|
|
For
the Nine Months Ended September 30, 2008
|
|
|
|
|
|
AK
Holding
|
|
|
AK
Steel
|
|
|
Guarantor
Subsidiaries
|
|
|
Other
Subsidiaries
|
|
|
Eliminations
|
|
|
Consolidated
Company
|
|
Net
sales
|
|
$ |
— |
|
|
$ |
5,698.9 |
|
|
$ |
176.7 |
|
|
$ |
470.7 |
|
|
$ |
(160.7 |
) |
|
$ |
6,185.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost
of products sold
|
|
|
0.1 |
|
|
|
4,707.1 |
|
|
|
152.2 |
|
|
|
391.3 |
|
|
|
(104.3 |
) |
|
|
5,146.4 |
|
Selling
and administrative expenses
|
|
|
2.6 |
|
|
|
188.6 |
|
|
|
9.3 |
|
|
|
13.9 |
|
|
|
(46.3 |
) |
|
|
168.1 |
|
Depreciation
|
|
|
— |
|
|
|
148.5 |
|
|
|
5.0 |
|
|
|
0.4 |
|
|
|
— |
|
|
|
153.9 |
|
Total
operating costs
|
|
|
2.7 |
|
|
|
5,044.2 |
|
|
|
166.5 |
|
|
|
405.6 |
|
|
|
(150.6 |
) |
|
|
5,468.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating
profit (loss)
|
|
|
(2.7 |
) |
|
|
654.7 |
|
|
|
10.2 |
|
|
|
65.1 |
|
|
|
(10.1 |
) |
|
|
717.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest
expense
|
|
|
— |
|
|
|
34.8 |
|
|
|
— |
|
|
|
0.1 |
|
|
|
— |
|
|
|
34.9 |
|
Other
income (expense)
|
|
|
— |
|
|
|
(8.2 |
) |
|
|
13.7 |
|
|
|
31.5 |
|
|
|
(27.3 |
) |
|
|
9.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
(loss) before income taxes
|
|
|
(2.7 |
) |
|
|
611.7 |
|
|
|
23.9 |
|
|
|
96.5 |
|
|
|
(37.4 |
) |
|
|
692.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
tax provision (benefit)
|
|
|
(0.9 |
) |
|
|
226.4 |
|
|
|
8.4 |
|
|
|
32.5 |
|
|
|
(9.0 |
) |
|
|
257.4 |
|
Income
(loss) from continuing operations
|
|
|
(1.8 |
) |
|
|
385.3 |
|
|
|
15.5 |
|
|
|
64.0 |
|
|
|
(28.4 |
) |
|
|
434.6 |
|
Equity
in net income of subsidiaries
|
|
|
436.4 |
|
|
|
51.1 |
|
|
|
— |
|
|
|
— |
|
|
|
(487.5 |
) |
|
|
— |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
income (loss)
|
|
$ |
434.6 |
|
|
$ |
436.4 |
|
|
$ |
15.5 |
|
|
$ |
64.0 |
|
|
$ |
(515.9 |
) |
|
$ |
434.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Condensed
Statements of Operations
|
|
For
the Nine Months Ended September 30, 2007
|
|
|
|
|
|
AK
Holding
|
|
|
AK
Steel
|
|
|
Guarantor
Subsidiaries
|
|
|
Other
Subsidiaries
|
|
|
Eliminations
|
|
|
Consolidated
Company
|
|
Net
sales
|
|
$ |
— |
|
|
$ |
4,986.2 |
|
|
$ |
186.5 |
|
|
$ |
299.7 |
|
|
$ |
(161.3 |
) |
|
$ |
5,311.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost
of products sold
|
|
|
0.1 |
|
|
|
4,207.7 |
|
|
|
163.0 |
|
|
|
220.5 |
|
|
|
(104.8 |
) |
|
|
4,486.5 |
|
Selling
and administrative expenses
|
|
|
2.0 |
|
|
|
182.9 |
|
|
|
8.9 |
|
|
|
11.3 |
|
|
|
(40.2 |
) |
|
|
164.9 |
|
Depreciation
|
|
|
— |
|
|
|
143.6 |
|
|
|
5.0 |
|
|
|
0.4 |
|
|
|
— |
|
|
|
149.0 |
|
Pension
curtailment charge
|
|
|
— |
|
|
|
39.8 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
39.8 |
|
Total
operating costs
|
|
|
2.1 |
|
|
|
4,574.0 |
|
|
|
176.9 |
|
|
|
232.2 |
|
|
|
(145.0 |
) |
|
|
4,840.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating
profit (loss)
|
|
|
(2.1 |
) |
|
|
412.2 |
|
|
|
9.6 |
|
|
|
67.5 |
|
|
|
(16.3 |
) |
|
|
470.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest
expense
|
|
|
— |
|
|
|
55.8 |
|
|
|
— |
|
|
|
1.4 |
|
|
|
(0.8 |
) |
|
|
56.4 |
|
Other
income (expense)
|
|
|
— |
|
|
|
(23.2 |
) |
|
|
— |
|
|
|
27.0 |
|
|
|
8.9 |
|
|
|
12.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
(loss) before income taxes
|
|
|
(2.1 |
) |
|
|
333.2 |
|
|
|
9.6 |
|
|
|
93.1 |
|
|
|
(6.6 |
) |
|
|
427.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
tax provision (benefit)
|
|
|
(0.7 |
) |
|
|
112.5 |
|
|
|
3.4 |
|
|
|
32.1 |
|
|
|
(1.1 |
) |
|
|
146.2 |
|
Income
(loss) from continuing operations
|
|
|
(1.4 |
) |
|
|
220.7 |
|
|
|
6.2 |
|
|
|
61.0 |
|
|
|
(5.5 |
) |
|
|
281.0 |
|
Equity
in net income of subsidiaries
|
|
|
282.4 |
|
|
|
61.7 |
|
|
|
— |
|
|
|
— |
|
|
|
(344.1 |
) |
|
|
— |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
income (loss)
|
|
$ |
281.0 |
|
|
$ |
282.4 |
|
|
$ |
6.2 |
|
|
$ |
61.0 |
|
|
$ |
(349.6 |
) |
|
$ |
281.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Condensed
Balance Sheets
|
|
As
of September 30, 2008
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
AK Holding
|
|
|
AK
Steel
|
|
|
Guarantor
Subsidiaries
|
|
|
Other
Subsidiaries
|
|
|
Eliminations
|
|
|
Consolidated
Company
|
|
ASSETS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current
Assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash
and cash equivalents
|
|
$ |
— |
|
|
$ |
423.8 |
|
|
$ |
— |
|
|
$ |
17.6 |
|
|
$ |
— |
|
|
$ |
441.4 |
|
Accounts
receivable, net
|
|
|
— |
|
|
|
758.2 |
|
|
|
28.0 |
|
|
|
73.3 |
|
|
|
(1.7 |
) |
|
|
857.8 |
|
Inventories,
net
|
|
|
— |
|
|
|
754.8 |
|
|
|
21.3 |
|
|
|
76.5 |
|
|
|
(33.0 |
) |
|
|
819.6 |
|
Deferred
tax assets
|
|
|
— |
|
|
|
311.8 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
311.8 |
|
Other
current assets
|
|
|
0.3 |
|
|
|
46.2 |
|
|
|
0.4 |
|
|
|
0.4 |
|
|
|
— |
|
|
|
47.3 |
|
Total
Current Assets
|
|
|
0.3 |
|
|
|
2,294.8 |
|
|
|
49.7 |
|
|
|
167.8 |
|
|
|
(34.7 |
) |
|
|
2,477.9 |
|
Property,
Plant and Equipment
|
|
|
— |
|
|
|
5,132.1 |
|
|
|
88.7 |
|
|
|
12.8 |
|
|
|
— |
|
|
|
5,233.6 |
|
Less
accumulated depreciation
|
|
|
— |
|
|
|
(3,162.7 |
) |
|
|
(39.3 |
) |
|
|
(9.3 |
) |
|
|
— |
|
|
|
(3,211.3 |
) |
Property,
Plant and Equipment, Net
|
|
|
— |
|
|
|
1,969.4 |
|
|
|
49.4 |
|
|
|
3.5 |
|
|
|
— |
|
|
|
2,022.3 |
|
Other
Assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Investment
in AFSG Holdings, Inc.
|
|
|
— |
|
|
|
— |
|
|
|
55.6 |
|
|
|
— |
|
|
|
— |
|
|
|
55.6 |
|
Investment
in affiliates
|
|
|
(595.7 |
) |
|
|
595.7 |
|
|
|
40.1 |
|
|
|
942.9 |
|
|
|
(983.0 |
) |
|
|
— |
|
Inter-company
accounts
|
|
|
2,030.2 |
|
|
|
(2,318.1 |
) |
|
|
(44.3 |
) |
|
|
(297.9 |
) |
|
|
630.1 |
|
|
|
— |
|
Other
investments
|
|
|
— |
|
|
|
27.7 |
|
|
|
— |
|
|
|
23.1 |
|
|
|
— |
|
|
|
50.8 |
|
Goodwill
|
|
|
— |
|
|
|
(0.1 |
) |
|
|
32.9 |
|
|
|
4.3 |
|
|
|
— |
|
|
|
37.1 |
|
Other
intangible assets
|
|
|
— |
|
|
|
— |
|
|
|
0.3 |
|
|
|
— |
|
|
|
— |
|
|
|
0.3 |
|
Deferred
tax assets
|
|
|
— |
|
|
|
235.1 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
235.1 |
|
Other
non-current assets
|
|
|
— |
|
|
|
14.4 |
|
|
|
— |
|
|
|
0.1 |
|
|
|
— |
|
|
|
14.5 |
|
TOTAL
ASSETS
|
|
$ |
1,434.8 |
|
|
$ |
2,818.9 |
|
|
$ |
183.7 |
|
|
$ |
843.8 |
|
|
$ |
(387.6 |
) |
|
$ |
4,893.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LIABILITIES
AND STOCKHOLDERS’ EQUITY (DEFICIT)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current
Liabilities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts
payable
|
|
$ |
— |
|
|
$ |
706.8 |
|
|
$ |
8.0 |
|
|
$ |
16.4 |
|
|
$ |
(1.7 |
) |
|
$ |
729.5 |
|
Accrued
liabilities
|
|
|
— |
|
|
|
237.3 |
|
|
|
3.6 |
|
|
|
11.8 |
|
|
|
— |
|
|
|
252.7 |
|
Current
portion of long-term debt
|
|
|
— |
|
|
|
12.8 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
12.8 |
|
Current
portion of pension and other postretirement
benefit
obligations
|
|
|
— |
|
|
|
150.3 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
150.3 |
|
Total
Current Liabilities
|
|
|
— |
|
|
|
1,107.2 |
|
|
|
11.6 |
|
|
|
28.2 |
|
|
|
(1.7 |
) |
|
|
1,145.3 |
|
Non-current
Liabilities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term
debt
|
|
|
— |
|
|
|
652.3 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
652.3 |
|
Pension
and other postretirement
benefit
obligations
|
|
|
— |
|
|
|
1,492.4 |
|
|
|
0.5 |
|
|
|
— |
|
|
|
— |
|
|
|
1,492.9 |
|
Other
non-current liabilities
|
|
|
— |
|
|
|
162.7 |
|
|
|
— |
|
|
|
3.0 |
|
|
|
2.6 |
|
|
|
168.3 |
|
Total
Non-current Liabilities
|
|
|
— |
|
|
|
2,307.4 |
|
|
|
0.5 |
|
|
|
3.0 |
|
|
|
2.6 |
|
|
|
2,313.5 |
|
TOTAL
LIABILITIES
|
|
|
— |
|
|
|
3,414.6 |
|
|
|
12.1 |
|
|
|
31.2 |
|
|
|
0.9 |
|
|
|
3,458.8 |
|
TOTAL
STOCKHOLDERS’ EQUITY (DEFICIT)
|
|
|
1,434.8 |
|
|
|
(595.7 |
) |
|
|
171.6 |
|
|
|
812.6 |
|
|
|
(388.5 |
) |
|
|
1,434.8 |
|
TOTAL
LIABILITIES AND EQUITY
|
|
$ |
1,434.8 |
|
|
$ |
2,818.9 |
|
|
$ |
183.7 |
|
|
$ |
843.8 |
|
|
$ |
(387.6 |
) |
|
$ |
4,893.6 |
|
Condensed
Balance Sheets
|
|
As
of December 31, 2007
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
AK Holding
|
|
|
AK
Steel
|
|
|
Guarantor
Subsidiaries
|
|
|
Other
Subsidiaries
|
|
|
Eliminations
|
|
|
Consolidated
Company
|
|
ASSETS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current
Assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash
and cash equivalents
|
|
$ |
— |
|
|
$ |
699.0 |
|
|
$ |
— |
|
|
$ |
14.6 |
|
|
$ |
— |
|
|
$ |
713.6 |
|
Accounts
receivable, net
|
|
|
— |
|
|
|
582.2 |
|
|
|
25.3 |
|
|
|
69.0 |
|
|
|
(1.5 |
) |
|
|
675.0 |
|
Inventories,
net
|
|
|
— |
|
|
|
597.7 |
|
|
|
19.6 |
|
|
|
68.4 |
|
|
|
(38.9 |
) |
|
|
646.8 |
|
Deferred
tax assets
|
|
|
— |
|
|
|
357.6 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
357.6 |
|
Other
current assets
|
|
|
0.2 |
|
|
|
32.9 |
|
|
|
0.3 |
|
|
|
0.4 |
|
|
|
— |
|
|
|
33.8 |
|
Total
Current Assets
|
|
|
0.2 |
|
|
|
2,269.4 |
|
|
|
45.2 |
|
|
|
152.4 |
|
|
|
(40.4 |
) |
|
|
2,426.8 |
|
Property,
Plant and Equipment
|
|
|
— |
|
|
|
5,031.5 |
|
|
|
87.2 |
|
|
|
12.4 |
|
|
|
— |
|
|
|
5,131.1 |
|
Less
accumulated depreciation
|
|
|
— |
|
|
|
(3,021.8 |
) |
|
|
(34.3 |
) |
|
|
(9.1 |
) |
|
|
— |
|
|
|
(3,065.2 |
) |
Property,
Plant and Equipment, Net
|
|
|
— |
|
|
|
2,009.7 |
|
|
|
52.9 |
|
|
|
3.3 |
|
|
|
— |
|
|
|
2,065.9 |
|
Other
Assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Investment
in AFSG Holdings, Inc.
|
|
|
— |
|
|
|
— |
|
|
|
55.6 |
|
|
|
— |
|
|
|
— |
|
|
|
55.6 |
|
Investments
in affiliates
|
|
|
(930.6 |
) |
|
|
930.6 |
|
|
|
40.1 |
|
|
|
879.4 |
|
|
|
(919.5 |
) |
|
|
— |
|
Inter-company
accounts
|
|
|
1,805.1 |
|
|
|
(2,446.6 |
) |
|
|
(54.9 |
) |
|
|
(284.2 |
) |
|
|
980.6 |
|
|
|
— |
|
Other
investments
|
|
|
— |
|
|
|
21.1 |
|
|
|
— |
|
|
|
21.8 |
|
|
|
— |
|
|
|
42.9 |
|
Goodwill
|
|
|
— |
|
|
|
— |
|
|
|
32.9 |
|
|
|
4.2 |
|
|
|
— |
|
|
|
37.1 |
|
Other
intangible assets
|
|
|
— |
|
|
|
— |
|
|
|
0.3 |
|
|
|
— |
|
|
|
— |
|
|
|
0.3 |
|
Deferred
tax assets
|
|
|
— |
|
|
|
549.5 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
549.5 |
|
Other
non-current assets
|
|
|
— |
|
|
|
19.1 |
|
|
|
— |
|
|
|
0.2 |
|
|
|
— |
|
|
|
19.3 |
|
TOTAL
ASSETS
|
|
$ |
874.7 |
|
|
$ |
3,352.8 |
|
|
$ |
172.1 |
|
|
$ |
777.1 |
|
|
$ |
20.7 |
|
|
$ |
5,197.4 |
|
LIABILITIES
AND STOCKHOLDERS’ EQUITY (DEFICIT)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current
Liabilities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts
payable
|
|
$ |
— |
|
|
$ |
570.2 |
|
|
$ |
6.3 |
|
|
$ |
13.2 |
|
|
$ |
(1.5 |
) |
|
$ |
588.2 |
|
Accrued
liabilities
|
|
|
— |
|
|
|
199.1 |
|
|
|
3.3 |
|
|
|
11.6 |
|
|
|
— |
|
|
|
214.0 |
|
Current
portion of long-term debt
|
|
|
— |
|
|
|
12.7 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
12.7 |
|
Current
portion of pension and other postretirement benefit
obligations
|
|
|
— |
|
|
|
158.0 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
158.0 |
|
Total
Current Liabilities
|
|
|
— |
|
|
|
940.0 |
|
|
|
9.6 |
|
|
|
24.8 |
|
|
|
(1.5 |
) |
|
|
972.9 |
|
Non-current
Liabilities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term
debt
|
|
|
— |
|
|
|
652.7 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
652.7 |
|
Pension
and other postretirement benefit obligations
|
|
|
— |
|
|
|
2,536.2 |
|
|
|
1.0 |
|
|
|
— |
|
|
|
— |
|
|
|
2,537.2 |
|
Other
non-current liabilities
|
|
|
— |
|
|
|
154.5 |
|
|
|
— |
|
|
|
3.0 |
|
|
|
2.4 |
|
|
|
159.9 |
|
Total
Non-current Liabilities
|
|
|
— |
|
|
|
3,343.4 |
|
|
|
1.0 |
|
|
|
3.0 |
|
|
|
2.4 |
|
|
|
3,349.8 |
|
TOTAL
LIABILITIES
|
|
|
— |
|
|
|
4,283.4 |
|
|
|
10.6 |
|
|
|
27.8 |
|
|
|
0.9 |
|
|
|
4,322.7 |
|
TOTAL
STOCKHOLDERS’ EQUITY (DEFICIT)
|
|
|
874.7 |
|
|
|
(930.6 |
) |
|
|
161.5 |
|
|
|
749.3 |
|
|
|
19.8 |
|
|
|
874.7 |
|
TOTAL
LIABILITIES AND EQUITY
|
|
$ |
874.7 |
|
|
$ |
3,352.8 |
|
|
$ |
172.1 |
|
|
$ |
777.1 |
|
|
$ |
20.7 |
|
|
$ |
5,197.4 |
|
Condensed
Statements of Cash Flows
|
|
For
the Nine Months Ended September 30, 2008
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
AK
Holding
|
|
|
AK
Steel
|
|
|
Guarantor
Subsidiaries
|
|
|
Other
Subsidiaries
|
|
|
Eliminations
|
|
|
Consolidated
Company
|
|
Net
cash flow from operating activities
|
|
$ |
(1.3 |
) |
|
$ |
(186.7 |
) |
|
$ |
17.8 |
|
|
$ |
53.8 |
|
|
$ |
(22.7 |
) |
|
$ |
(139.1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash
flows from investing activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital
investments
|
|
|
— |
|
|
|
(118.8 |
) |
|
|
(1.7 |
) |
|
|
(0.3 |
) |
|
|
— |
|
|
|
(120.8 |
) |
Investments,
net
|
|
|
— |
|
|
|
(8.2 |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(8.2 |
) |
Proceeds
from sale of property, plant
and equipment
|
|
|
— |
|
|
|
8.0 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
8.0 |
|
Other
items, net
|
|
|
— |
|
|
|
0.6 |
|
|
|
(0.1 |
) |
|
|
(0.2 |
) |
|
|
— |
|
|
|
0.3 |
|
Net
cash flow from investing activities
|
|
|
— |
|
|
|
(118.4 |
) |
|
|
(1.8 |
) |
|
|
(0.5 |
) |
|
|
— |
|
|
|
(120.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash
flows from financing activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Redemptions
of long-term debt
|
|
|
— |
|
|
|
(0.5 |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(0.5 |
) |
Proceeds
from exercise of stock options
|
|
|
3.3 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
3.3 |
|
Purchase
of treasury stock
|
|
|
(9.6 |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(9.6 |
) |
Common
stock dividends paid
|
|
|
(16.8 |
) |
|
|
10.4 |
|
|
|
(13.7 |
) |
|
|
(14.1 |
) |
|
|
17.4 |
|
|
|
(16.8 |
) |
Excess
tax benefits from stock-based transactions
|
|
|
— |
|
|
|
12.4 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
12.4 |
|
Inter-company
activity
|
|
|
24.5 |
|
|
|
7.2 |
|
|
|
(2.2 |
) |
|
|
(34.8 |
) |
|
|
5.3 |
|
|
|
— |
|
Other
items, net
|
|
|
(0.1 |
) |
|
|
0.4 |
|
|
|
(0.1 |
) |
|
|
(1.4 |
) |
|
|
— |
|
|
|
(1.2 |
) |
Net
cash flow from financing activities
|
|
|
1.3 |
|
|
|
29.9 |
|
|
|
(16.0 |
) |
|
|
(50.3 |
) |
|
|
22.7 |
|
|
|
(12.4 |
) |
Net
increase (decrease)
|
|
|
— |
|
|
|
(275.2 |
) |
|
|
— |
|
|
|
3.0 |
|
|
|
— |
|
|
|
(272.2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash
and equivalents, beginning of period
|
|
|
— |
|
|
|
699.0 |
|
|
|
— |
|
|
|
14.6 |
|
|
|
— |
|
|
|
713.6 |
|
Cash
and equivalents, end of period
|
|
$ |
— |
|
|
$ |
423.8 |
|
|
$ |
— |
|
|
$ |
17.6 |
|
|
$ |
— |
|
|
$ |
441.4 |
|
Condensed
Statements of Cash Flows
|
|
For
the Nine Months Ended September 30, 2007
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
AK
Holding
|
|
|
AK
Steel
|
|
|
Guarantor
Subsidiaries
|
|
|
Other
Subsidiaries
|
|
|
Eliminations
|
|
|
Consolidated
Company
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
cash flow from operating activities
|
|
$ |
(1.1 |
) |
|
$ |
(251.0 |
) |
|
$ |
5.2 |
|
|
$ |
636.4 |
|
|
$ |
10.8 |
|
|
$ |
400.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash
flows from investing activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital
investments
|
|
|
— |
|
|
|
(61.6 |
) |
|
|
(1.6 |
) |
|
|
(0.3 |
) |
|
|
— |
|
|
|
(63.5 |
) |
Investments,
net
|
|
|
— |
|
|
|
4.3 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
4.3 |
|
Proceeds
from sale of property, plant and equipment
|
|
|
— |
|
|
|
0.1 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
0.1 |
|
Proceeds
from draw on restricted funds for emission control
expenditures
|
|
|
— |
|
|
|
2.5 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
2.5 |
|
Other
items, net
|
|
|
— |
|
|
|
1.1 |
|
|
|
— |
|
|
|
(0.3 |
) |
|
|
— |
|
|
|
0.8 |
|
Net
cash flow from investing activities
|
|
|
— |
|
|
|
(53.6 |
) |
|
|
(1.6 |
) |
|
|
(0.6 |
) |
|
|
— |
|
|
|
(55.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash
flows from financing activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Redemptions
of long-term debt
|
|
|
— |
|
|
|
(450.0 |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(450.0 |
) |
Proceeds
from exercise of stock options
|
|
|
9.1 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
9.1 |
|
Purchase
of treasury stock
|
|
|
(1.8 |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(1.8 |
) |
Inter-company
activity
|
|
|
(6.2 |
) |
|
|
647.2 |
|
|
|
(3.6 |
) |
|
|
(625.6 |
) |
|
|
(11.8 |
) |
|
|
— |
|
Excess
tax benefits from stock-based transactions
|
|
|
— |
|
|
|
6.1 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
6.1 |
|
Fees
related to new credit facility
|
|
|
— |
|
|
|
(2.6 |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
(2.6 |
) |
Other
items, net
|
|
|
— |
|
|
|
(0.1 |
) |
|
|
— |
|
|
|
— |
|
|
|
1.0 |
|
|
|
0.9 |
|
Net
cash flow from financing activities
|
|
|
1.1 |
|
|
|
200.6 |
|
|
|
(3.6 |
) |
|
|
(625.6 |
) |
|
|
(10.8 |
) |
|
|
(438.3 |
) |
Net
increase (decrease)
|
|
|
— |
|
|
|
(104.0 |
) |
|
|
— |
|
|
|
10.2 |
|
|
|
— |
|
|
|
(93.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash
and equivalents, beginning of period
|
|
|
— |
|
|
|
510.5 |
|
|
|
— |
|
|
|
8.9 |
|
|
|
— |
|
|
|
519.4 |
|
Cash
and equivalents, end of period
|
|
$ |
— |
|
|
$ |
406.5 |
|
|
$ |
— |
|
|
$ |
19.1 |
|
|
$ |
— |
|
|
$ |
425.6 |
|
Item
2.
|
|
|
(dollars
in millions, except per share and per ton
data)
|
Results of
Operations
The
Company’s operations consist of seven steelmaking and finishing plants located
in Indiana, Kentucky, Ohio and Pennsylvania that produce flat-rolled carbon
steels, including premium quality coated, cold-rolled and hot-rolled products,
and specialty stainless and electrical steels that are sold in slab, hot band,
and sheet and strip form. The Company’s operations also include AK
Tube LLC, which further finishes flat-rolled carbon and stainless steel at two
tube plants located in Ohio and Indiana into welded steel tubing used in the
automotive, large truck and construction markets. In addition, the
Company’s operations include European trading companies that buy and sell steel,
steel products and other materials.
Steel
shipments for the three months ended September 30, 2008 and 2007 were 1,476,300
tons and 1,603,000 tons, respectively. For the three-month period
ended September 30, 2008, value-added products comprised 79.6% of total
shipments compared to 82.8% for the three-month period ended September 30,
2007. The value-added shipments were lower due to a decrease in
cold-rolled and coated shipments resulting from weaker automotive demand,
partially offset by higher hot-rolled shipments to the spot
market. Shipments for the nine months ended September 30, 2008 and
2007 were 4,792,500 tons and 4,910,600 tons, respectively. For the
nine-month period ended September 30, 2008, value-added products comprised 80.0%
of total shipments compared to 80.4% for the nine-month period ended September
30, 2007. Total shipments for the first nine months ended September
30, 2008 were lower than the same period in 2007 primarily due to lower
shipments to the automotive market, partially offset by higher shipments to the
service center market. The most significant differences in product
mix from 2007 to 2008 for the first nine months of the year were a reduction in
shipments of stainless, carbon cold-rolled, and nonoriented electrical steel
products. The reduction in stainless shipments was attributable
principally to reduced demand in the automotive and appliance
markets. The reduction in cold-rolled steel products was attributable
principally to lower spot market shipments. The reduction in
nonoriented electrical steel products was the result of the weak housing market
in the United States. It should be noted, however, that demand for
grain-oriented electrical steel products remains strong globally and shipments
increased year-over-year for the first nine months. The Company
continues to focus on maximizing product profitability based on current and
projected market demands – both domestically and internationally. The
following presents net shipments by product line:
|
|
For
the Three Months Ended September 30,
|
|
|
For
the Nine Months Ended September 30,
|
|
(tons in
thousands)
|
|
2008
|
|
|
2007
|
|
|
2008
|
|
|
2007
|
|
Stainless
/ electrical
|
|
|
240.3 |
|
|
|
16.3 |
% |
|
|
259.1 |
|
|
|
16.2 |
% |
|
|
752.1 |
|
|
|
15.7 |
% |
|
|
805.6 |
|
|
|
16.4 |
% |
Coated
|
|
|
592.0 |
|
|
|
40.1 |
% |
|
|
666.4 |
|
|
|
41.6 |
% |
|
|
2,015.4 |
|
|
|
42.1 |
% |
|
|
2,020.8 |
|
|
|
41.2 |
% |
Cold-rolled
|
|
|
314.2 |
|
|
|
21.3 |
% |
|
|
367.8 |
|
|
|
22.9 |
% |
|
|
970.2 |
|
|
|
20.2 |
% |
|
|
1,005.6 |
|
|
|
20.5 |
% |
Tubular
|
|
|
28.3 |
|
|
|
1.9 |
% |
|
|
33.7 |
|
|
|
2.1 |
% |
|
|
96.0 |
|
|
|
2.0 |
% |
|
|
112.1 |
|
|
|
2.3 |
% |
Subtotal
value-added shipments
|
|
|
1,174.8 |
|
|
|
79.6 |
% |
|
|
1,327.0 |
|
|
|
82.8 |
% |
|
|
3,833.7 |
|
|
|
80.0 |
% |
|
|
3,944.1 |
|
|
|
80.4 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Hot-rolled
|
|
|
260.7 |
|
|
|
17.7 |
% |
|
|
218.2 |
|
|
|
13.6 |
% |
|
|
816.7 |
|
|
|
17.0 |
% |
|
|
766.3 |
|
|
|
15.6 |
% |
Secondary
|
|
|
40.8 |
|
|
|
2.7 |
% |
|
|
57.8 |
|
|
|
.6 |
% |
|
|
142.1 |
|
|
|
3.0 |
% |
|
|
200.2 |
|
|
|
4.0 |
% |
Subtotal
non value-added shipments
|
|
|
301.5 |
|
|
|
20.4 |
% |
|
|
276.0 |
|
|
|
17.2 |
% |
|
|
958.8 |
|
|
|
20.0 |
% |
|
|
966.5 |
|
|
|
19.6 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
shipments
|
|
|
1,476.3 |
|
|
|
100.0 |
% |
|
|
1,603.0 |
|
|
|
100.0 |
% |
|
|
4,792.5 |
|
|
|
100.0 |
% |
|
|
4,910.6 |
|
|
|
100.0 |
% |
For
the three months ended September 30, 2008, net sales were $2,157.6, reflecting
an approximate 25% increase from third quarter 2007 net sales of $1,721.7 and a
slight decrease from second quarter 2008 net sales of $2,236.6. Net
sales during the first nine months of 2008 and 2007 were $6,185.6 and $5,311.1,
respectively. Net sales to customers outside the United States
totaled $938.5 and $666.5 during the first nine months of 2008 and 2007,
respectively. A substantial majority of the revenue outside of the
United States is associated with electrical and stainless steel
products. In the third quarter of 2008, the Company set a quarterly
record of $1,462 per ton for its average selling price, which reflects a 36%
improvement over the Company’s third quarter 2007 average selling price of
$1,074 per ton and a 14% increase over the second quarter 2008 average selling
price of $1,287 per ton. The Company’s average steel selling price
for the first nine months of 2008 was $1,291 per ton, also a record for the
Company and an increase of 19% from the $1,082 per ton average selling price in
the first nine months of 2007. The increases in net sales and average
selling prices for the three- and nine-month periods ended September 30, 2008,
versus the comparable periods in 2007, were the result of higher contract sales
prices, higher surcharges and higher spot market prices. The higher
surcharges were the result of both increased raw material costs and the
Company’s successful efforts to add and/or expand raw material and energy
surcharges in its customer agreements as existing agreements expire and new
agreements are negotiated. The price increases in the first nine
months of 2008 were driven principally by strong demand for the Company’s
products, in particular its carbon steel products. The increases also
are
being
driven by the need to recover the current unprecedented increases in steelmaking
inputs, including in particular iron ore and scrap.
Selling
and administrative expense for the three and nine months ended September 30,
2008 of $56.6 and $168.1, respectively, were higher than the corresponding
amounts for 2007 of $55.4 and $164.9, respectively, due primarily to higher
compensation and employee benefit costs along with an overall higher level of
spending.
Depreciation
expense of $50.5 and $153.9, respectively, for the three and nine months ended
September 30, 2008 was higher than the depreciation expense for the
corresponding periods in 2007 of $49.3 and $149.0, respectively. The
principal cause of this increase was the impact of various capital investments
in 2007 and 2008 related to the expansion of the Company’s high-end electrical
steel production capabilities.
The
Company had record operating profit of $309.6 and $717.2, respectively, for the
three- and nine-month periods ended September 30, 2008. This compares
to operating profit of $163.5 and $470.9, respectively, for the three- and
nine-month periods ended September 30, 2007. The Company’s operating
profit per ton of $210 for the three months ended September 30, 2008 also was a
record and represented an increase of more than 105% over the Company’s
operating profit per ton of $102 in the three months ended September 30,
2007. This record performance was principally the result of higher
average selling prices, particularly with respect to the Company’s carbon and
electrical steel products, and higher surcharges, driven by increases in raw
material and energy costs. Higher spot market shipments and lower
retiree benefit costs also were significant contributing factors. The
Company’s operating profit per ton for the nine months ended September 30, 2008
was $150 and represented an increase of 56% over operating profit per ton of $96
in the nine months ended September 30, 2007.
The
Company’s maintenance outage costs in the first nine months of 2008 were
approximately $20.0 higher than they were in the corresponding period in
2007. This increase in maintenance outage costs was due primarily to
a planned maintenance outage at the Company’s Middletown Works blast furnace in
the second quarter of 2008.
Continued
increases in the Company’s input costs in the third quarter partially mitigated
the benefits of the Company’s revenue increases. The Company
continued to experience higher raw material and energy costs, particularly with
respect to scrap, iron ore, purchased carbon slabs, alloys and natural
gas. As a result of these increased costs for raw materials and
energy, the Company’s LIFO charge increased to $65.4 for the three months ended
September 30, 2008, compared to a LIFO credit of $12.1 for the three months
ended September 30, 2007. While the Company did experience higher raw
material and energy costs, the impact of this increase was partially mitigated
by lower total employment costs as a result of various labor agreements
negotiated in 2007 and earlier which reduced both the number of employees and
per-employee labor costs.
Also
in the first nine months of 2007, the Company incurred non-cash pension benefit
curtailment charges totaling $39.8 in connection with labor agreements with the
represented employees at the Company’s Mansfield and Middletown Works, and there
were no similar charges in the first nine months of 2008. In addition
to the lower costs from these labor agreements, the Company also has benefited
from the settlement of the litigation with a class of retirees at Middletown
Works concerning retiree healthcare benefits. That settlement was
approved by the court and became effective February 29, 2008, but is subject to
a pending appeal. See discussion of “Middletown Works Retiree
Healthcare Benefits Litigation” in Item 1, Note 9, above. The other
postretirement benefits net periodic benefit cost will be lower as a result of
the $339.1 negative plan amendment and $2.1 actuarial gain, which are being
amortized over approximately eleven years, and the lower interest cost
associated with the reduced obligation. This settlement lowered net
periodic benefit cost by approximately $45.8 in the first nine months of 2008
and will lower this cost by approximately $19.6 during the fourth quarter of
2008.
The
Company experienced an unplanned outage at its Ashland Works blast furnace late
in the third quarter of 2007 that continued into the fourth quarter of
2007. A portion of the impact of this outage was recorded in the
first nine months of 2008. The Company recorded a reduction to cost
of sales and a corresponding accounts receivable insurance recovery of $2.7,
$6.0, and $34.0, in the second quarter of 2008, the first quarter of 2008 and
the second half of 2007, respectively, for a total of $42.7 in direct costs
associated with the blast furnace outage. Of this amount, $15.0 was
received in 2007 and the balance was received in the first half of
2008.
Interest
expense for the three and nine months ended September 30, 2008 was $11.6 and
$34.9, respectively, compared to $14.9 and $56.4, respectively, for the same
periods in 2007. The decrease was due primarily to the early
retirement during 2007 of the entire $450.0 of the Company’s 7-7/8% senior notes
due 2009.
Other
income, net for the three and nine months ended September 30, 2008 was $0.7 and
$9.7 respectively, compared to $4.5 and $12.7, respectively for the
corresponding periods in 2007. The decrease was due primarily to interest
income as a result of a lower investment returns on cash and cash
equivalents.
Income
taxes recorded for the year 2008 have been estimated based on year-to-date
income and projected financial results for the full year. The final
effective tax rate to be applied to 2008 will depend, among other things, on the
actual amount of taxable income generated by the Company for the full
year.
The
Company’s net income in the three months ended September 30, 2008 was a
quarterly record of $188.3, or $1.67 per diluted share. For the nine
months ended September 30, 2008, it was $434.6, or $3.86 per diluted
share. During the comparable three- and nine-month periods in 2007,
the Company’s net income was $108.4, or $0.97 per diluted share, and $281.0, or
$2.51 per diluted share, respectively. The year-over-year increase
with respect to the comparable periods was the result of the items discussed
above.
Outlook
All
of the statements in this “Outlook” section are subject to, and qualified by,
the cautionary information set forth under the heading “Forward-Looking
Statements.”
At
the start of the quarter, the Company projected fourth quarter shipments of
approximately 1,400,000 tons, but now expects shipments to be closer to
1,200,000 tons unless market conditions return soon to what they were at the
beginning of the quarter. The Company’s value-added product mix is
expected to decrease from its third quarter 2008 level to approximately 77%,
reflecting an anticipated continuing decline in shipments to the automotive
market and other normal seasonal impacts in the fourth quarter. The
Company anticipates lower raw material and energy costs relative to the third
quarter. For the fourth quarter of 2008, the Company expects its
planned maintenance outage costs to be approximately $10.0, which would be
comparable to the outage costs incurred in the third quarter.
The
Company anticipates average selling prices for its products in the fourth
quarter to decrease by at least 10%, or approximately $150 per ton, compared to
the third quarter of 2008. This anticipated decrease in average
selling price is due primarily to weaker economic conditions in the United
States and global economies, which are expected to result in reduced demand and
lower spot market prices for steel products, particularly with respect to the
Company’s automotive and appliance business. Surcharges associated
with the raw material input costs are expected to decrease in the fourth quarter
as a result of declining raw material costs. Earlier in the quarter,
the Company was forecasting an operating profit for the fourth quarter of 2008
of approximately $100 per ton, but now anticipates that its operating profit
will be less than that. At this time, the Company cannot provide more
clarity with respect to a modified operating-profit-per ton
forecast. Because of the recent significant deterioration in the
global and domestic business environment, it has become much more difficult to
provide reliable financial forecasts, even on a quarterly basis. The
foregoing forecast thus is subject to the possibility of further deterioration
in the economy and /or the Company’s business during the fourth
quarter.
Under
its method of accounting for pension and other postretirement benefit plans, the
Company recognizes into income (loss), as a fourth quarter adjustment, any
unrecognized actuarial gains and losses that exceed 10% of the larger of
projected benefit obligations or plan assets (the “corridor”). The
Company does not anticipate a fourth quarter 2008 corridor charge related to its
other postretirement benefit plans. However, the Company does
anticipate such a corridor charge with respect to its pension
plans. Based on current assumptions for prevailing interest rates, a
reduction in pension plan assets as a result of the weak conditions in the
financial markets and other relevant assumptions, the Company currently believes
that its pension corridor charge in the fourth quarter of 2008 likely will be
significant. However, because factors influencing the determination
of plan assets and plan liabilities fluctuate significantly, the Company cannot
yet determine with certainty the actual amount of this non-cash fourth quarter
corridor charge related to its pension plans.
Liquidity and Capital
Resources
At
September 30, 2008, the Company had total liquidity of $1,139.4 consisting of
$441.4 of cash and cash equivalents and $698.0 of availability under the
Company’s $850.0 five-year revolving credit facility. At September
30, 2008, there were no outstanding borrowings under the credit facility;
however, availability was reduced by $152.0 due to outstanding letters of
credit. Availability under the credit facility can fluctuate monthly
based on the varying levels of eligible collateral. The Company’s
obligation is secured by its inventory and accounts receivable.
Cash
used by operations totaled $139.1 for the nine months ended September 30,
2008. The primary source of cash was net income from the Company’s
operating activities. This was offset by the Company’s uses of cash
in the first nine months of 2008 related to the Company’s initial contribution
of $468.0 to the VEBA Trust, and $225.0 in early pension contributions, as
described in more detail below, and a $178.3 increase in the Company’s working
capital. The increase in working capital resulted from higher
accounts receivable associated with the level of sales revenue along with higher
inventories primarily related to higher raw material costs, partially offset by
higher accounts payable related to an increase in raw materials
costs.
The
Company made early pension contributions of $75.0 in each of the first, second
and third quarters of 2008 totaling $225.0 for the year. No
additional pension payments are required for 2008. The Company has
made $834.0 in pension fund contributions since 2005. Currently, the
Company estimates required annual pension contributions for 2009 through 2011 to
average approximately $200.0 to $225.0. The calculation of estimated
future pension contributions requires the use of assumptions concerning future
events. The most significant of these assumptions relate to future
investment performance of the pension funds, actuarial data relating to plan
participants, and the benchmark interest rate used to discount future benefits
to their present value. Because of the variability of factors underlying these
assumptions, including the possibility of future pension legislation, the
reliability of estimated future pension contributions decreases as the length of
time until the contributions must be made increases.
In
the first quarter of 2008, the Company reached a settlement with the Middletown
Works retirees that requires the Company to make a total of $663.0 in payments
to the VEBA Trust. The Company made the initial contribution of
$468.0 in March 2008 and is required to make three subsequent annual payments of
$65.0.
During
the nine months ended September 30, 2008, net cash used by investing activities
totaled $120.7, primarily from capital investments. Capital spending
for the year 2008 is expected to total approximately $180.0.
During
the nine months ended September 30, 2008, cash used by financing activities
totaled $12.4, primarily the result of common stock dividends paid of $16.8 and
purchase of treasury stock of $9.6, partially offset by excess tax benefits from
stock-based compensation of $12.4 and proceeds from the exercise of stock
options of $3.3.
On
March 24, 2008, the Company’s Board of Directors approved a 20-year supply
contract with Middletown Coke Company, Inc. (“Middletown Coke”), an affiliate of
SunCoke Energy, Inc. (“SunCoke”), to provide the Company with
metallurgical-grade coke and electrical power. The coke and power
will come from a new facility to be constructed, owned and operated by
Middletown Coke adjacent to the Company’s Middletown Works. The
proposed new facility will produce about 550,000 tons of coke and 50 megawatts
of electrical power annually. The anticipated cost to build the
facility is approximately $340.0. Under the agreement, the Company
will purchase all of the coke and electrical power generated from the new plant
for at least 20 years, helping the Company achieve its goal of more fully
integrating its raw material supply and providing about 25% of the power
requirements of Middletown Works. The agreement is contingent upon,
among other conditions, Middletown Coke receiving all necessary local, state and
federal approvals and permits, as well as available economic incentives, to
build and operate the proposed new facility. There are no plans to
idle any existing cokemaking capacity if the proposed SunCoke project is
consummated.
On
July 21, 2008, the Company announced a $21.0 capital investment to further
expand the Company’s production capabilities for high value-added,
grain-oriented electrical steels that are currently in strong demand in both
United States and global markets. The project includes installation
of new production equipment at the Company’s Butler Works to utilize the
Company's proprietary special annealing technology, as well as upgrades to an
existing processing line at Butler Works. In addition to enhancing
production capacity for higher quality grades of electrical steels, the project
also will help improve the Company’s product mix flexibility. The
Company expects the project to be completed in late 2009. This
capital investment is an addition to a previously-announced project currently
underway at the Company's Butler and Zanesville Works which was the Company’s
fourth project in the past four years to expand production of electrical
steels.
The
Company anticipates that it will use cash to redeem $12.1 of outstanding
industrial bonds in the fourth quarter of this year. As of September
30, 2008, this amount was classified on the balance sheet in the Current portion
of long-term debt. As a result of this anticipated redemption a
supporting letter of credit will also be eliminated. The redemption
will not have an impact on the Company’s overall liquidity
position.
Forward-Looking
Statements
Certain
statements made or incorporated by reference in this Form 10-Q, or made in press
releases or in oral presentations made by Company employees, reflect
management’s estimates and beliefs and are intended to be, and are hereby
identified as “forward-looking statements” for purposes of the safe harbor
provisions of the Private Securities Litigation Reform Act of
1995. These include, but are not limited to, the paragraphs herein
entitled “Outlook,” “Liquidity and Capital Resources” and “Risk
Factors.”
As
discussed in its Annual Report on Form 10-K for the year ended December 31,
2007, the Company cautions readers that such forward-looking statements involve
risks and uncertainties that could cause actual results to differ materially
from those currently expected by management. See “Risk Factors” in
Part II, Item 1A of this report and in Part I, Item 1A of the Company’s Form
10-K for the year ended December 31, 2007.
Except
as required by law, the Company disclaims any obligation to update any
forward-looking statements to reflect future developments or
events.
In
the ordinary course of business, the Company is exposed to market risk for price
fluctuations of raw materials and energy sources. In 2008, the prices
of raw materials and energy, including iron ore, scrap, purchased carbon slabs,
chrome, aluminum and natural gas, have been extraordinarily
volatile. With respect to most of these items, there have been
significant increases during 2008 and current prices are higher than they were
at the end of 2007. The Company continues to negotiate with its
customers to add and/or expand raw material and energy surcharges in its
customer agreements as existing agreements expire and new agreements are
negotiated, but the amount of increases in natural gas and raw material costs
which the Company will be able to pass on to its customers in the form of a
surcharge or increased pricing is uncertain. In certain instances –
for example, where a contract was negotiated at a time of unusually high raw
material or energy prices – it is possible that subsequent decreases in natural
gas or raw material costs will result in a decrease in the total price,
including the surcharges, charged to a customer for a particular product
compared to the price at the time the contract was entered into.
The
Company uses cash settled commodity price swaps and/or options to hedge the
market risk associated with the purchase of certain of its raw materials and
energy requirements. Such hedges routinely are used with respect to a
portion of the Company’s natural gas and nickel requirements and are sometimes
used with respect to its aluminum and zinc requirements. The
Company’s hedging strategy is designed to protect it against normal
volatility. However, abnormal price increases in any of these
commodity markets could negatively impact operating costs. Gains and
losses from the use of these instruments are deferred in accumulated other
comprehensive income on the condensed consolidated balance sheets and recognized
into cost of products sold in the same period as the underlying
transaction. At September 30, 2008, accumulated other comprehensive
income included $11.6 in unrealized losses, net of tax, for the fair value of
these derivative instruments. The following table presents the
negative effect on pretax income of a hypothetical change in the fair value of
derivative instruments outstanding at September 30, 2008, due to an assumed 10%
and 25% decrease in the market price of each of the indicated
commodities.
Commodity
Derivative
|
|
10% Decrease
|
|
|
25% Decrease
|
|
Natural
Gas
|
|
$ |
16.2 |
|
|
$ |
40.1 |
|
Nickel
|
|
|
0.1 |
|
|
|
0.1 |
|
Aluminum
|
|
|
0.3 |
|
|
|
0.8 |
|
Because
these instruments are structured and used as hedges, these hypothetical losses
would be offset by the benefit of lower prices paid for the physical
commodity. The Company currently does not enter into swap or option
contracts for trading purposes.
The
Company is also subject to risks of exchange rate fluctuations on a small
portion of inter-company receivables that are denominated in foreign
currencies. The Company occasionally uses forward currency contracts
to manage exposures to certain of these currency price
fluctuations. At September 30, 2008, the Company had outstanding
forward currency contracts with a total notional value of $23.5 for the sale of
euros. Based on the contracts outstanding at September 30, 2008, a
10% increase in the dollar to euro exchange rate would result in a $2.4 pretax
loss in the value of these contracts, which would offset the income benefit of a
more favorable exchange rate.
The
Company maintains a system of disclosure controls and procedures that is
designed to provide reasonable assurance that information is disclosed and
accumulated and communicated to management in a timely fashion. An
evaluation of the effectiveness of the design and operation of its disclosure
controls and procedures (as defined in Rule 13a-15(e) of the Securities Exchange
Act of 1934, as amended (the “Exchange Act”)) was performed as of the end of the
period covered by this report. This evaluation was performed under
the supervision and with the participation of management, including the Chief
Executive Officer and Chief Financial Officer. Based upon that
evaluation, the Chief Executive Officer and Chief Financial Officer concluded
that the Company’s disclosure controls and procedures are effective to provide
reasonable assurance that information required to be disclosed by the Company in
the reports that it files or submits under the Exchange Act is accumulated and
communicated to management, including the Chief Executive Officer and Chief
Financial Officer, as appropriate, to allow timely decisions regarding required
disclosure and are effective to provide reasonable assurance that such
information is recorded, processed, summarized and reported within the time
periods specified by the SEC’s rules and forms.
There
has been no change in the Company’s internal control over financial reporting
during the quarter covered by this report that has materially affected, or is
reasonably likely to materially affect, its internal control over financial
reporting.
PART
II.
|
|
|
(dollars
in millions, except per share and per ton data)
|
|
|
Item
1. |
Legal proceedings. |
The
following are updates to the Company’s descriptions of pending legal proceedings
and environmental matters reported in its Annual Report on Form 10-K for the
calendar year 2007:
As
previously reported, on June 29, 2000, the United States filed a complaint on
behalf of the EPA against AK Steel in the U.S. District Court for the Southern
District of Ohio (the “Court”), Case No. C-1-00530, for alleged violations of
the Clean Air Act, the Clean Water Act and the RCRA at the Middletown
Works. Subsequently, the State of Ohio, the Sierra Club and the
National Resources Defense Council intervened. On April 3, 2006, a
proposed Consent Decree in Partial Resolution of Pending Claims (the “Consent
Decree”), executed by all parties, was lodged with the Court. After a
30-day notice period, the Consent Decree was entered by the Court on May 15,
2006. Under the Consent Decree, the Company will implement certain
RCRA corrective action interim measures to address polychlorinated biphenyls
(“PCBs”) in sediments and soils relating to Dicks Creek and certain other
specified surface waters, adjacent floodplain areas, and other previously
identified geographic areas. The Company also will undertake a comprehensive
RCRA facility investigation at its Middletown Works and, as appropriate,
complete a corrective measures study. Under the Consent Decree, the Company paid
a civil penalty of $0.46 and will perform a supplemental environmental project
that will remove ozone-depleting refrigerants from certain equipment at an
estimated cost of $0.85. The Company anticipates that the cost of the
remaining work required under the Consent Decree will be approximately $18.0,
consisting of approximately $3.2 in capital investments and $14.8 in
expenses. The Company has accrued the $14.8 for anticipated expenses
associated with this project. The Company is in the process of
completing work to more definitively delineate the soils and sediments which
will need to be removed under the Consent Decree. Until that process
is complete, the Company cannot reliably determine whether the actual cost of
the work required under the Consent Decree will exceed the amount presently
accrued. If there are additional costs, the Company does not
anticipate at this time that they will have a material financial impact on the
Company. The Company cannot reliably estimate at this time the
timeframe during which the accrued or potential additional costs would be
incurred.
On
June 26, 2002, seventeen individuals filed a purported class action against AK
Steel in the United States District Court for the Southern District of Ohio,
Case No. C-1-02-467. As subsequently amended, the complaint alleges
that AK Steel discriminates against African-Americans in its hiring practices
and that AK Steel discriminates against all of its employees by preventing its
employees from working in a racially integrated environment free from racial
discrimination. The named plaintiffs seek various forms of
declaratory, injunctive and unspecified monetary relief (including back pay,
front pay, lost benefits, lost seniority and punitive damages) for themselves
and unsuccessful African-American candidates for employment at AK
Steel. On January 19, 2007, the Court conditionally certified two
subclasses of unsuccessful African-American candidates. On January
14, 2008, AK Steel filed motions for summary judgment on all
claims. On April 9, 2008, the Court granted AK Steel’s motion for
summary judgment with respect to the disparate treatment claims of four of the
named plaintiffs and those claims have been dismissed with
prejudice. In addition, the claims of several other plaintiffs were
dismissed for various reasons, leaving a total of six plaintiffs, including five
with claims as class representatives and one with an individual
claim. On May 29, 2008, AK Steel reached a settlement (the “Bert
Settlement”) with the class representatives (on behalf of themselves and the
entire classes) and the one remaining plaintiff whose individual claim was not
dismissed. The Bert Settlement was subject to court
approval. On July 8, 2008, the court issued an order giving
preliminary approval of the Bert Settlement and scheduling a hearing (the
“Fairness Hearing”) on final approval for October 21, 2008. On
October 21, 2008, the Court held the Fairness Hearing and, having received no
timely objections, approved the Bert Settlement on October 23,
2008. Under the terms of the Bert Settlement, AK Steel will no longer
use the pre-employment test at issue in the litigation, and will have
pre-employment tests used at its Middletown Works and Ashland Works validated by
an expert agreed to by the parties. In addition, AK Steel also will
pay ten thousand dollars to each of five class representatives and to the one
remaining individual plaintiff. AK Steel will contribute to a common
fund the amount of three thousand four hundred dollars for each class member who
files a timely proof of claim, to be distributed by class
counsel. There are an estimated 154 class members. AK
Steel will further pay to class counsel $0.75 in attorneys’
fees. None of these payments is due until after judgment from the
Court dismissing all claims covered by the Bert Settlement is final (i.e., not subject to any
appeals). If the Bert Settlement does not become final, AK Steel will
continue to contest this matter vigorously.
Since
1990, AK Steel (or its predecessor, Armco Inc.) has been named as a defendant in
numerous lawsuits alleging personal injury as a result of exposure to
asbestos. As of December 31, 2007, there were approximately 426 such
lawsuits pending against AK Steel. The great majority of these
lawsuits have been filed on behalf of people who claim to have been exposed to
asbestos while visiting the premises of a current or former AK Steel
facility. Approximately 40% of these premises suits arise out of
claims of exposure at a
facility
in Houston, Texas that has been closed since 1984. When such an
asbestos lawsuit initially is filed, the complaint typically does not include a
specific dollar claim for damages. Only 135 of the 426 cases pending
at December 31, 2007 in which AK Steel is a defendant include specific dollar
claims for damages in the filed complaints. Those 135 cases involve a
total of almost 2,600 plaintiffs and 17,317 defendants. In these
cases, the complaint typically includes a monetary claim for compensatory
damages and a separate monetary claim in an equal amount for punitive damages,
and does not attempt to allocate the total monetary claim among the various
defendants. For example, 120 of the 135 cases involve claims of $0.2
or less, seven involve claims of between $0.2 and $5.0, five involve claims of
between $5.0 and $15.0, and three involve claims of $20.0. In each
case, the amount described is per plaintiff against all of the defendants
collectively. Thus, it usually is not possible at the outset of a
case to determine the specific dollar amount of a claim against AK
Steel. In fact, it usually is not even possible at the outset to
determine which of the plaintiffs actually will pursue a claim against AK
Steel. Typically, that can only be determined through written
interrogatories or other discovery after a case has been filed. Thus,
in a case involving multiple plaintiffs and multiple defendants, AK Steel
initially only accounts for the lawsuit as one claim against
it. After AK Steel has determined through discovery whether a
particular plaintiff will pursue a claim against it, it makes an appropriate
adjustment to statistically account for that specific claim. It has
been AK Steel’s experience to date that only a small percentage of asbestos
plaintiffs ultimately identify AK Steel as a target defendant from whom they
actually seek damages and most of these claims ultimately are either dismissed
or settled for a small fraction of the damages initially claimed. Set
forth below is a chart showing the number of new claims filed (accounted for as
described above), the number of pending claims disposed of (i.e. settled or
otherwise dismissed), and the approximate net amount of dollars paid on behalf
of AK Steel in settlement of asbestos-related claims in 2007 and
2006.
|
|
2007
|
|
|
2006
|
|
New
Claims Filed
|
|
|
71 |
|
|
|
60 |
|
Claims
Disposed Of
|
|
|
138 |
|
|
|
65 |
|
Dollars
Paid in Settlements
|
|
$ |
0.4 |
|
|
$ |
0.4 |
|
Since
the onset of asbestos claims against AK Steel in 1990, five asbestos claims
against it have proceeded to trial in four separate cases. All five
concluded with a verdict in favor of AK Steel. AK Steel intends to
continue its practice of vigorously defending the asbestos claims asserted
against it. Based upon its present knowledge, and the factors set
forth above, AK Steel believes it is unlikely that the resolution in the
aggregate of the asbestos claims against AK Steel will have a material adverse
effect on the Company’s consolidated results of operations, cash flows or
financial condition. However, predictions as to the outcome of
pending litigation, particularly claims alleging asbestos exposure, are subject
to substantial uncertainties. These uncertainties include (1) the
significantly variable rate at which new claims may be filed, (2) the impact of
bankruptcies of other companies currently or historically defending asbestos
claims, (3) the uncertainties surrounding the litigation process from
jurisdiction to jurisdiction and from case to case, (4) the type and severity of
the disease alleged to be suffered by each claimant, and (5) the potential for
enactment of legislation affecting asbestos litigation.
As
previously reported, on January 2, 2002, John D. West, a former employee, filed
a class action in the United States District Court for the Southern District of
Ohio against the AK Steel Corporation Retirement Accumulation Pension Plan, or
AK RAPP, and the AK Steel Corporation Benefit Plans Administrative
Committee. Mr. West claims that the method used under the AK RAPP to
determine lump sum distributions does not comply with the Employment Retirement
Income Security Act of 1974 (“ERISA”) and resulted in underpayment of benefits
to him and the other class members. The District Court ruled in favor
of the plaintiff class and on March 29, 2006 entered an amended final judgment
against the defendants in the amount of $37.6 in damages and $7.3 in prejudgment
interest, for a total of approximately $44.9, with post judgment interest
accruing at the rate of 4.7% per annum until paid. The defendants
appealed to the United States Court of Appeals for the Sixth
Circuit. On April 20, 2007, a panel of the Court of Appeals issued an
opinion in which it affirmed the decision of the District Court. On
August 15, 2007, the defendants filed a motion to stay the issuance of a mandate
pending the filing of a petition for certiorari. On August 28, 2007,
the Court of Appeals granted the motion. On November 16, 2007,
defendants filed a petition for certiorari with the Supreme Court of the United
States. That petition remains pending. The defendants
intend to continue to contest this matter vigorously. In the event
the plaintiffs ultimately prevail in this litigation, the funds for the payments
to class members pursuant to the judgment will come from the AK Steel Master
Pension Trust. The Company’s pension liability was re-measured as of
April 30, 2007 to include the amount of this liability as of that
date. That amount was $47.4. The Company’s current
estimates of its future funding obligations for its pension liabilities thus
include a $47.4 liability associated with this case. As of September
30, 2008, the amount of the judgment plus total accrued interest in this case
was approximately $50.4. See discussion of future pension funding
obligations in Part I, Item 2, Liquidity and Capital Resources.
On
October 20, 2005, two individuals filed a purported class action against AK
Steel and the AK Steel Corporation Benefit Plans Administrative Committee in the
United States District Court for the Southern District of Ohio, Case No.
1:05-cv-681. The complaint alleges that the defendants incorrectly calculated
the amount of surviving spouse benefits due to be paid to the plaintiffs under
the applicable pension plan. On December 19, 2005, the defendants
filed their answer to the complaint. The parties subsequently filed
cross-motions
for summary judgment on the issue of whether the applicable plan language had
been properly interpreted. On September 28, 2007, the United States
Magistrate Judge assigned to the case issued a Report and Recommendation in
which he recommended that the plaintiffs’ motion for partial summary judgment be
granted and that the defendants’ motion be denied. The defendants
filed timely objections to the Magistrate’s Report and
Recommendation. On March 31, 2008, the court issued an order
adopting the Magistrate’s recommendation and granting partial summary judgment
to the plaintiffs on the issue of plan interpretation. The defendants
subsequently filed a motion asking the court to certify the case for an
immediate appeal to the United States Court of Appeals for the Sixth Circuit and
seeking a stay pending appeal. On May 29, 2008, the court denied the
defendants’ motion seeking an immediate appeal and stay. The
case now will proceed forward with respect to discovery on the issue of
damages. The plaintiffs have filed a motion for class certification
which remains pending. No trial date has been set. The
defendants intend to contest this matter vigorously.
On
December 12, 2007, two individuals filed a purported class action against AK
Holding, AK Steel, Anthem Insurance Companies, Inc. (“Anthem”), and others in
the United States District Court for the Southern District of Ohio, Case No.
1:07-cv-01002. The complaint alleges that the plaintiffs are entitled
to compensation arising from the demutualization of Anthem in
2001. On March 20, 2008, AK Holding and AK Steel filed their answer
to the complaint. No trial date has been set. AK Holding
and AK Steel intend to contest this matter vigorously.
In
September and October, 2008, several companies filed purported class actions in
the United States District Court for the Northern District of Illinois, against
nine steel manufacturers, including AK Holding. The Case Nos. for
these actions are 08CV5214, 08CV5371, 08CV5468, 08CV5633, 08CV5700, 08CV5942 and
08CV6197. The plaintiffs are companies which claim to have purchased
steel products from one or more of the defendants and they purport to file the
actions on behalf of all persons and entities who purchased steel products for
delivery or pickup in the United States from any of the named defendants at any
time from at least as early as January 2005 to the present. The complaints
allege that the defendant steel producers have conspired to restrict output and
to fix, raise, stabilize and maintain artificially high prices with respect to
steel products in the United States. Discovery has not yet commenced
and no trial date has been set. AK Holding intends to contest this
matter vigorously.
Middletown Works Retiree
Healthcare Benefits Litigation
On
June 1, 2006, AK Steel notified approximately 4,600 of its current retirees (or
their surviving spouses) who formerly were hourly and salaried members of the
Armco Employees Independent Federation (“AEIF”) that AK Steel was terminating
their existing healthcare insurance benefits plan and implementing a new plan
more consistent with current steel industry practices which would require the
retirees to contribute to the cost of their healthcare benefits, effective
October 1, 2006. On July 18, 2006, a group of nine former hourly and
salaried members of the AEIF filed a purported class action (the “Retiree
Action”) in the United States District Court for the Southern District of Ohio
(the “Court”), Case No. 1-06CV0468, alleging that AK Steel did not have a right
to make changes to their healthcare benefits. The named plaintiffs in the
Retiree Action sought, among other things, injunctive relief (including an order
retroactively rescinding the changes) for themselves and the other members of
the putative class. On August 4, 2006, the plaintiffs in the Retiree
Action filed a motion for a preliminary injunction seeking to prevent AK Steel
from implementing the previously announced changes to healthcare benefits with
respect to the AEIF-represented hourly employees. AK Steel opposed
that motion, but on September 22, 2006 the trial court issued an order granting
the motion. On that same day, AK Steel filed a notice of appeal to
the United States Court of Appeals for the Sixth Circuit seeking a reversal of
the decision to grant the preliminary injunction. While the appeal
was pending, however, AK Steel announced on October 8, 2007 that it had reached
a tentative settlement (the “Settlement”) of the claims of the retirees in the
Retiree Action. Accordingly, on October 18, 2007, the pending appeal
from the preliminary injunction was dismissed at the request of the
parties.
The
Settlement was subject to approval by the Court. On October 25, 2007,
the parties filed a joint motion asking the Court to approve the
Settlement. On November 1, 2007, an order was issued by the Court
granting the plaintiffs’ renewed motion for class certification. On November 2,
2007, the Court issued an order giving preliminary approval of the Settlement
and scheduled a hearing (the “Fairness Hearing”) on final approval of the
Settlement beginning on February 12, 2008. In November 2007, notice
of the Settlement was sent to all retirees or their surviving spouses who would
be covered by the terms of the Settlement (collectively, the “Class
Members”). Between the time the original notification of the benefit
changes was sent on June 1, 2006 and the time that membership in the class was
determined, the number of Class Members had increased to approximately
4,870. With dependents of the Class Members, the total number of
persons covered by the Settlement is approximately 8,300. The Class
Members were given the opportunity to object to the Settlement in writing and,
if they so objected in writing, to oppose it orally at the Fairness
Hearing. A group of retirees did file objections. The
Fairness Hearing was conducted on February 12-13, 2008. The objecting
retirees were represented by counsel at the Fairness Hearing and did oppose the
Settlement. On February 21, 2008, the Court issued a written decision
approving the Settlement. The final judgment (the “Judgment”)
formally approving the Settlement was entered on February 29,
2008. The Settlement became effective on that date. The
Class Members who opposed the Settlement have filed appeals from
the
Judgment to the United States Court of Appeals for the Sixth Circuit, Case Nos.
08-3166 and 08-3354. The briefing has not yet been completed and no
hearing date has been set in those appeals.
Under
terms of the Settlement, AK Steel has transferred to a Voluntary Employees
Beneficiary Association trust (the “VEBA Trust”) all postretirement benefit
obligations (the “OPEB Obligations”) owed to the Class Members under the
Company’s applicable health and welfare plans and will have no further liability
for any claims incurred by the Class Members after the effective date of the
Settlement relating to their OPEB Obligations. The VEBA Trust will be
utilized to fund the future OPEB Obligations to the Class
Members. Under the terms of the Settlement, AK Steel was obligated to
initially fund the VEBA Trust with a contribution of $468.0 in cash within two
business days of the effective date of the Settlement. AK Steel made
this contribution on March 4, 2008. AK Steel further is obligated
under the Settlement to make three subsequent annual cash contributions of $65.0
each, for a total contribution of $663.0.
As
noted above, Class Members who objected to the Settlement have filed an appeal
from the Judgment. The Settlement includes terms which contemplate
that possibility. During the pendency of the appeal, the VEBA Trust
will continue to be responsible for the OPEB Obligations to the Class
Members. If the appeal is still pending at the time the next payment
is due from AK Steel to the VEBA Trust under the terms of the Settlement, the
funds which otherwise would have been paid to the VEBA Trust will be placed into
an escrow account to be invested by the Trustees of the VEBA
Trust. If the Judgment is affirmed on appeal, the funds placed into
the escrow account, including interest or other earnings or losses, will be paid
to the VEBA Trust. If, however, the Judgment is reversed, modified or
vacated as a result of the appeal in such a way as to place the responsibility
on AK Steel for payment of all of the OPEB Obligations to Class Members, then
all of the monies placed into the escrow account, including interest or other
earnings or losses, will revert to AK Steel. In addition, under those
circumstances, AK Steel will be immediately designated as the sole fiduciary
controlling the VEBA Trust and all assets of the VEBA Trust will be subject to,
and payable in connection with, any health or welfare plans maintained and
controlled by AK Steel for the benefit of any of its employees or retirees, not
just the Class Members. In the event of a reversal, modification or
vacation of the Judgment that results in only part of the OPEB Obligations
returning to the responsibility of AK Steel, then AK Steel will be designated as
the sole fiduciary with respect to an appropriate pro-rata share of the VEBA
Trust assets relative to the portion of the OPEB Obligations for which AK Steel
has resumed responsibility.
Once
the Settlement becomes final and no longer subject to appeal, the Company’s only
remaining liability with respect to the OPEB Obligations to the Class Members
will be to contribute whatever portion of the $663.0 due to the VEBA Trust that
has not yet been paid at that time. At the time of the Fairness
Hearing, the Company’s total OPEB liability for all of its retirees was
approximately $2.0 billion. Of that amount, approximately $1.0
billion was attributable to the Class Members. Immediately following
the Judgment approving the Settlement, the Company’s total OPEB liability was
reduced by approximately $339.1. This reduction in the Company’s OPEB
liability is being treated as a negative plan amendment and amortized as a
reduction to net periodic benefit cost over approximately eleven
years. This negative plan amendment will result in an annual net
periodic benefit cost reduction of approximately $30.0 in addition to the lower
interest costs associated with the lower OPEB liability. Upon payment
on March 4, 2008 of the initial $468.0 contribution by AK Steel to the VEBA
Trust in accordance with the terms of the Settlement, the Company’s total OPEB
liability was reduced further to approximately $1.1 billion. The
Company’s total OPEB liability will be reduced further by the amount of each
subsequent annual $65.0 payment. In total, it is expected that the
$663.0 Settlement with the Class Members, if the Judgment is upheld on appeal,
ultimately will reduce the Company’s total OPEB liability by approximately $1.0
billion.
Other
than as described above, under the terms of the Settlement, the Company will
have no other liability or responsibility with respect to OPEB Obligations to
the Class Members.
As
noted above, if the Judgment approving the Settlement is not affirmed on appeal,
the result will be that the Company resumes responsibility, in whole or in part
(depending upon the terms of the judicial decision reversing, vacating or
modifying the Judgment) for the OPEB Obligations to some or all of the Class
Members. Under such circumstances, the Company’s total OPEB liability would
increase accordingly, but the Company cannot reliably project at this time the
amount of that increase because it is dependent upon the specific terms of the
judicial decision. At that point, as to any such OPEB Obligations for
which the Company has resumed responsibility as a result of the judicial
decision, AK Steel would restart the retiree litigation and seek to judicially
enforce what it continues to believe is its contractual right to unilaterally
reduce, or even completely eliminate, healthcare benefits provided to any Class
Members as to whom the Settlement no longer applies.
For
accounting purposes, a settlement of the Company’s OPEB Obligations related to
the Class Members will be deemed to have occurred when AK Steel makes the last
$65.0 payment called for under the Settlement, assuming that there are no legal
appeals pending at that time.
The
Company cautions readers that its business activities involve risks and
uncertainties that could cause actual results to differ materially from those
currently expected by management. The following is an update to the
Company’s descriptions of risk factors reported in its Annual Report on Form
10-K for the calendar year 2007.
·
|
Risks associated with
financial, credit, capital and/or banking markets. In
the ordinary course of business, the Company’s risks include its ability
to access competitive financial, credit, capital and/or banking
markets. Currently, the Company believes it has adequate access
to these markets to meet its reasonably anticipated business
needs. The Company both provides and receives normal trade
financing to and from its customers and suppliers. To the
extent access to competitive financial, credit, capital and/or banking
markets by the Company, or its customers or suppliers, is impaired, the
Company’s operations, financial results and cash flows could be adversely
impacted.
|
There
were no unregistered sales of equity securities in the quarter ended September
30, 2008.
ISSUER
PURCHASES OF EQUITY SECURITIES
|
|
|
|
|
|
|
|
|
|
|
|
Period
|
|
Total
Number
of
Shares Purchased (1)
|
|
|
Average
Price Paid Per Share
|
|
|
Total
Number of Shares Purchased as Part of
Publicly
Announced Plans or Programs
|
|
Approximate
Dollar
Value of Shares that May Yet be Purchased Under the Plans
or
Programs (2)
|
July
1 through 31, 2008
|
|
|
1,524 |
|
|
$ |
53.31 |
|
|
|
—
|
|
|
August
1 through September 30, 2008
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
Total
|
|
|
1,524 |
|
|
$ |
53.31 |
|
|
|
— |
|
$150.0
|
(1)
|
During
the quarter, the Company repurchased shares of common stock owned by
participants in its restricted stock awards program under the terms of its
Stock Incentive Plan. In order to satisfy the requirement that
an amount be withheld that is sufficient to pay federal, state and local
taxes due upon the vesting of the restricted stock, employees are
permitted to have the Company withhold shares having a fair market value
equal to the tax which could be imposed on the transaction. The
Company repurchases the withheld shares at the quoted average of high and
low prices on the day the shares are
withheld.
|
(2)
|
On
October 21, 2008, the Company announced that its Board of Directors had
authorized the Company to repurchase, from time to time, up to $150.0 of
its outstanding equity securities. This stock repurchase plan
supersedes and replaces a previous stock repurchase plan announced in
2000.
|
The
payment of cash dividends and the repurchase of the Company’s shares are subject
to a restrictive covenant contained in the instruments governing most of the
Company’s outstanding senior debt. The covenant allows the payment of
dividends, if declared by the Board of Directors, and the
redemption or purchase of shares of its outstanding capital stock, subject to a
formula that reflects cumulative net earnings. During the period from
2001 to the third quarter of 2007, the Company was not permitted under the
formula to pay a cash dividend on its common stock or repurchase its shares as a
result of cumulative losses recorded before and during that
period. During the third quarter of 2007, the cumulative losses
calculated under the formula were eliminated due to the improved financial
performance of the Company. Accordingly, payment of a cash dividend
and repurchase of the Company’s shares are now permissible under the senior debt
covenants. As of September 30, 2008, the limitation on these
restricted payments was approximately $228.8. Restrictive covenants
also are contained in the instruments governing the Company’s $850.0 asset-based
revolving credit facility. Under the credit facility covenants,
dividends and share repurchases are not restricted unless availability falls
below $150.0, at which point dividends would be limited to $12.0 annually and
share repurchases would be prohibited. Currently, the availability
under the asset-based revolving credit facility of $698.0 significantly exceeds
$150.0. Accordingly, currently none of the covenants prevent the
Company from declaring and paying a dividend to its shareholders.
On
July 22, 2008, the Company announced that its Board of Directors declared a
quarterly cash dividend of $0.05 per share of common stock, payable on September
10, 2008, to shareholders of record on August 15, 2008. Also, on
October 21, 2008, the Company announced that its Board of Directors declared a
quarterly cash dividend of $0.05 per share of common stock, payable on December
10, 2008, to shareholders of record on November 14, 2008.
The
Company made no open market purchases of any of its equity securities during the
first nine months of 2008. On October 21, 2008, the Company announced
that its Board of Directors had authorized the Company to repurchase, from time
to time, up to $150.0 of its outstanding equity securities. This
stock repurchase plan supersedes and replaces a previous stock repurchase plan
announced in 2000. The Company’s ability to purchase shares under
this authorization is subject to the same debt covenant discussed above that can
restrict dividend payments.
Item
6.
|
|
|
|
|
|
|
Exhibit
10.1.
|
First
Amendment dated July 18, 2008 to the Executive Minimum and Supplemental
Retirement Plan (as amended and restated as of October 18, 2007)
(incorporated herein by reference to Exhibit 10.1 to AK Steel Holding
Corporation’s Quarterly Report on Form 10-Q for the quarter ended
September 30, 2007, as filed with the Commission on November 6,
2007).
|
|
Exhibit
10.2.
|
Form
of Indemnification Agreement approved by the Board of Directors on Oct 16,
2008 (incorporated herein by reference to Exhibit 10.1 of AK Steel Holding
Corporation’s Report on Form 8-K, as filed with the Commission on October
21, 2008).
|
|
Exhibit
10.3.
|
AK
Steel Holding Corporation Stock Incentive Plan (as amended and restated as
of October 16, 2008) (incorporated herein by reference to Exhibit 10.2 of
AK Steel Holding Corporation’s Report on Form 8-K, as filed with the
Commission on October 21, 2008).
|
|
Exhibit
31.1.
|
Section
302 Certification of Chief Executive Officer
|
|
Exhibit
31.2.
|
Section
302 Certification of Chief Financial Officer
|
|
Exhibit
32.1.
|
Section
906 Certification of Chief Executive Officer
|
|
Exhibit
32.2.
|
Section
906 Certification of Chief Financial
Officer
|
Pursuant
to the requirements of the Securities Exchange Act of 1934, this report has been
signed on behalf of the registrant by the following duly authorized
persons.
|
|
|
AK
STEEL HOLDING CORPORATION
|
|
|
|
|
(Registrant)
|
|
|
|
|
|
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|
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|
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|
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|
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|
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|
Dated:
|
November
4, 2008
|
|
/s/
Albert E. Ferrara, Jr.
|
|
|
|
|
Albert
E. Ferrara, Jr.
|
|
|
|
|
Vice
President, Finance and Chief Financial Officer
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dated:
|
November
4, 2008
|
|
/s/
Roger K. Newport
|
|
|
|
|
Roger
K. Newport
|
|
|
|
|
Controller
and Chief Accounting Officer
|
|
|
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|
|
-35-