x |
Quarterly
Report Pursuant to Section 13 or 15(d)of the Securities Exchange
Act of
1934
|
o |
Transition
Report Pursuant to Section 13 or 15(d) of the Securities Exchange
Act of
1934
|
Delaware
|
06-1182033
|
(State
or other Jurisdiction of
|
(I.R.S.
Employer Identification No.)
|
Incorporation
or Organization)
|
711
Tech Drive
|
|
Crawfordsville,
IN
|
47933
|
(Address
of Principal Executive Offices)
|
(Zip
Code)
|
Page
|
||
Part
I. Financial Information
|
||
Item
1.
|
Financial
Statements
|
|
Condensed
Consolidated Balance Sheets (Unaudited) as of October 2, 2005 and
|
||
January
2, 2005
|
3
|
|
Condensed
Consolidated Statements of Operations (Unaudited) for the 13 and
|
||
39
weeks ended October 2, 2005 and September 26, 2004
|
4
|
|
|
|
|
Condensed
Consolidated Statements of Cash Flows (Unaudited) for the 39
weeks
|
|
|
ended
October 2, 2005 and September 26, 2004
|
5
|
|
|
||
Condensed
Consolidated Statements of Changes in Shareholders’ Equity
(Unaudited)
|
|
|
for
the 39 weeks ended October 2, 2005 and September 26, 2004
|
6
|
|
|
||
Notes
to Condensed Consolidated Financial Statements (Unaudited)
|
7
|
|
|
|
|
Item
2.
|
Management's
Discussion and Analysis of Financial Condition and Results
|
|
of
Operations
|
37
|
|
|
||
Item
3.
|
Quantitative
and Qualitative Disclosures About Market Risk
|
48
|
|
||
Item
4.
|
Controls
and Procedures
|
49
|
|
||
Part
II. Other Information
|
||
|
||
Item
1.
|
Legal
Proceedings
|
50
|
|
||
Item
2.
|
Unregistered
Sales of Equity Securities and Use of Proceeds
|
50
|
|
||
Item
6.
|
Exhibits
|
50
|
|
||
Signature
|
51
|
Amounts
in thousands, except share data
|
|||||||
October
2, 2005
|
January
2, 2005
|
||||||
ASSETS
|
|||||||
Current
assets:
|
|||||||
Cash
and cash equivalents
|
$
|
11,512
|
13,620
|
||||
Restricted
cash
|
3,242
|
5,548
|
|||||
Trade
accounts receivable, less allowance
|
30,931
|
27,506
|
|||||
of
$1,400 and $1,462
|
|||||||
Inventories,
net
|
40,521
|
39,582
|
|||||
Income
taxes receivable
|
521
|
1,333
|
|||||
Deferred
income taxes
|
3,243
|
3,854
|
|||||
Assets
held for sale
|
2,405
|
─
|
|||||
Other
current assets
|
3,810
|
3,009
|
|||||
Total
current assets
|
96,185
|
94,452
|
|||||
Property,
plant and equipment
|
109,718
|
126,118
|
|||||
Less
accumulated depreciation
|
(40,923
|
)
|
(46,113
|
)
|
|||
Net
property, plant and equipment
|
68,795
|
80,005
|
|||||
Goodwill,
net
|
3,687
|
5,912
|
|||||
Other
intangible assets, net
|
21,416
|
22,731
|
|||||
Other
assets
|
2,829
|
2,586
|
|||||
Total
assets
|
$
|
192,912
|
205,686
|
||||
LIABILITIES
AND SHAREHOLDERS' EQUITY
|
|||||||
Current
liabilities:
|
|||||||
Notes
payable and current portion of long-term debt
|
$
|
22,008
|
15,280
|
||||
Current
portion of pension obligation
|
2,230
|
2,248
|
|||||
Accounts
payable
|
17,467
|
15,068
|
|||||
Accrued
liabilities
|
25,075
|
23,810
|
|||||
Payable
to the PI Trust
|
990
|
4,393
|
|||||
Total
current liabilities
|
67,770
|
60,799
|
|||||
Long-term
debt
|
13,924
|
11,416
|
|||||
Pension
obligation
|
12,426
|
14,175
|
|||||
Postretirement
medical benefits other than pension
|
18,444
|
16,834
|
|||||
Deferred
payable to the PI Trust
|
3,681
|
4,627
|
|||||
Deferred
income taxes
|
7,514
|
7,591
|
|||||
Other
long-term liabilities
|
6,860
|
7,044
|
|||||
Total
liabilities
|
130,619
|
122,486
|
|||||
Commitments
and contingent liabilities (Notes 7, 8, 10, 13, 14 and
15)
|
|||||||
Minority
interest
|
626
|
10,020
|
|||||
Shareholders'
Equity
|
|||||||
Capital
Stock:
|
|||||||
Cumulative
preferred stock, no par value.
|
|||||||
Authorized
5,000,000 shares; none issued and outstanding
|
─
|
─
|
|||||
Common
stock, $1.00 par value. Authorized 50,000,000
shares;
|
|||||||
41,737,306
issued and outstanding
|
41,737
|
41,737
|
|||||
Additional
paid in capital
|
117,574
|
117,574
|
|||||
Accumulated
deficit
|
(86,118
|
)
|
(77,595
|
)
|
|||
Accumulated
other comprehensive loss
|
(11,526
|
)
|
(8,536
|
)
|
|||
Total
shareholders’ equity
|
61,667
|
73,180
|
|||||
Total
liabilities and shareholders’ equity
|
$
|
192,912
|
205,686
|
Amounts
in thousands, except share data
|
|||||||||||||
For
the 13 Weeks Ended
|
For
the 39 Weeks Ended
|
||||||||||||
October
2, 2005
|
September
26, 2004
|
October
2, 2005
|
September
26, 2004
|
||||||||||
Net
sales
|
$
|
54,949
|
53,984
|
178,907
|
168,987
|
||||||||
Cost
of sales
|
47,911
|
45,070
|
152,922
|
136,485
|
|||||||||
Gross
profit
|
7,038
|
8,914
|
25,985
|
32,502
|
|||||||||
Selling,
general and administrative expenses
|
11,091
|
9,860
|
29,486
|
28,886
|
|||||||||
Impairment
charge
|
1,762
|
─
|
1,762
|
─
|
|||||||||
Restructuring
expenses
|
624
|
─
|
2,698
|
─
|
|||||||||
Operating
(loss) profit
|
(6,439
|
)
|
(946
|
)
|
(7,961
|
)
|
3,616
|
||||||
Interest
expense
|
574
|
269
|
1,555
|
932
|
|||||||||
PI
Trust payable decrease
|
─
|
─
|
(689
|
)
|
─
|
||||||||
Other
(income) expense, net
|
(2,420
|
)
|
1,254
|
(2,347
|
)
|
1,336
|
|||||||
(Loss)
income before provision for income
|
|||||||||||||
taxes
and minority interest
|
(4,593
|
)
|
(2,469
|
)
|
(6,480
|
)
|
1,348
|
||||||
Provision
for income taxes
|
550
|
709
|
1,819
|
2,575
|
|||||||||
Loss
before minority interest
|
(5,143
|
)
|
(3,178
|
)
|
(8,299
|
)
|
(1,227
|
)
|
|||||
Minority
interest
|
44
|
91
|
224
|
634
|
|||||||||
Net
loss
|
$
|
(5,187
|
)
|
(3,269
|
)
|
(8,523
|
)
|
(1,861
|
)
|
||||
Basic
and diluted loss per share
|
$
|
(0.12
|
)
|
(0.08
|
)
|
(0.20
|
)
|
(0.04
|
)
|
||||
Amounts
in thousands
|
|||||||
For
the 39 Weeks Ended
|
|||||||
October
2, 2005
|
September
26, 2004
|
||||||
Cash
flows from operating activities:
|
|||||||
Net
loss
|
$
|
(8,523
|
)
|
(1,861
|
)
|
||
Adjustments
to reconcile net loss to net cash provided
|
|||||||
(used)
by operating activities:
|
|||||||
Depreciation
and amortization
|
13,557
|
12,384
|
|||||
Impairment
charge
|
1,762
|
─
|
|||||
Other
non-cash items
|
397
|
584
|
|||||
Changes
in other operating assets and liabilities:
|
|||||||
Trade
accounts receivable
|
(4,424
|
)
|
(7,059
|
)
|
|||
Inventories
|
(876
|
)
|
(5,771
|
)
|
|||
Accounts
payable
|
3,459
|
(129
|
)
|
||||
Other
operating assets and liabilities, net
|
(3,350
|
)
|
228
|
||||
Net
cash provided (used) by operating activities
|
2,002
|
(1,624
|
)
|
||||
Cash
flow from investing activities:
|
|||||||
Capital
expenditures
|
(8,328
|
)
|
(3,265
|
)
|
|||
Restricted
cash
|
2,305
|
(866
|
)
|
||||
Other
|
102
|
─
|
|||||
Net
cash used by investing activities
|
(5,921
|
)
|
(4,131
|
)
|
|||
Cash
flow from financing activities:
|
|||||||
Net
borrowings on short-term notes
|
4,606
|
7,288
|
|||||
Principal
payments on long-term debt
|
(2,269
|
)
|
(2,252
|
)
|
|||
Net
cash provided by financing activities
|
2,337
|
5,036
|
|||||
Effect
of exchange rate changes on cash
|
(526
|
)
|
(7
|
)
|
|||
Net
change in cash and cash equivalents
|
(2,108
|
)
|
(726
|
)
|
|||
Cash
and cash equivalents at beginning of period
|
13,620
|
16,413
|
|||||
Cash
and cash equivalents at end of period
|
$
|
11,512
|
15,687
|
||||
Supplemental
schedule of non-cash investing
|
|||||||
and
financing activities:
|
|||||||
Acquisition
of APC minority shares owned by Raymark
|
|||||||
through
issuance of a long-term note payable
|
$
|
7,200
|
─
|
Amounts
in thousands
|
||||||||||||||||
Common
Stock
|
Additional
Paid in Capital
|
Accumulated
Deficit
|
Accumulated
Other Comprehensive Loss
|
Total
|
||||||||||||
Balance,
December 28, 2003
|
$
|
41,737
|
117,574
|
(74,845
|
)
|
(8,556
|
)
|
75,910
|
||||||||
Comprehensive
loss:
|
||||||||||||||||
Net
loss
|
─
|
─
|
(1,861
|
)
|
─
|
(1,861
|
)
|
|||||||||
Other
comprehensive loss
|
─
|
─
|
─
|
(60
|
)
|
(60
|
)
|
|||||||||
Total
comprehensive loss
|
─
|
─
|
(1,861
|
)
|
(60
|
)
|
(1,921
|
)
|
||||||||
Balance,
September 26, 2004
|
$
|
41,737
|
117,574
|
(76,706
|
)
|
(8,616
|
)
|
73,989
|
||||||||
Balance,
January 2, 2005
|
$
|
41,737
|
117,574
|
(77,595
|
)
|
(8,536
|
)
|
73,180
|
||||||||
Comprehensive
loss:
|
||||||||||||||||
Net
loss
|
─
|
─
|
(8,523
|
)
|
─
|
(8,523
|
)
|
|||||||||
Other
comprehensive loss
|
─
|
─
|
─
|
(2,990
|
)
|
(2,990
|
)
|
|||||||||
Total
comprehensive loss
|
─
|
─
|
(8,523
|
)
|
(2,990
|
)
|
(11,513
|
)
|
||||||||
Balance,
October 2, 2005
|
$
|
41,737
|
117,574
|
(86,118
|
)
|
(11,526
|
)
|
61,667
|
Amounts
in thousands, except share data
|
July
3, 2005
|
||||||
As
Restated
|
As
Previously Reported
|
||||||
ASSETS
|
|||||||
Current
assets:
|
|||||||
Cash
and cash equivalents
|
$
|
9,548
|
9,548
|
||||
Restricted
cash
|
5,080
|
5,080
|
|||||
Trade
accounts receivable, less allowance
|
31,874
|
31,874
|
|||||
of
$1,219
|
|||||||
Inventories,
net
|
39,919
|
39,919
|
|||||
Income
taxes receivable
|
1,339
|
1,339
|
|||||
Deferred
income taxes
|
3,408
|
3,408
|
|||||
Other
current assets
|
2,340
|
2,340
|
|||||
Total
current assets
|
93,508
|
93,508
|
|||||
Property,
plant and equipment
|
114,700
|
114,700
|
|||||
Less
accumulated depreciation
|
(39,782
|
)
|
(39,782
|
)
|
|||
Net
property, plant and equipment
|
74,918
|
74,918
|
|||||
Goodwill,
net
|
3,687
|
5,287
|
|||||
Other
intangible assets, net
|
21,899
|
21,899
|
|||||
Other
assets
|
2,848
|
2,848
|
|||||
Total
assets
|
$
|
196,860
|
198,460
|
||||
LIABILITIES
AND SHAREHOLDERS' EQUITY
|
|||||||
Current
liabilities:
|
|||||||
Notes
payable and current portion of long-term debt
|
$
|
18,147
|
18,147
|
||||
Current
portion of pension obligation
|
2,242
|
2,242
|
|||||
Accounts
payable
|
14,375
|
14,375
|
|||||
Accrued
liabilities
|
24,302
|
24,302
|
|||||
Payable
to the PI Trust
|
4,998
|
4,998
|
|||||
Total
current liabilities
|
64,064
|
64,064
|
|||||
Long-term
debt
|
16,785
|
16,785
|
|||||
Pension
obligation
|
12,612
|
12,612
|
|||||
Postretirement
benefits other than pension
|
17,991
|
17,991
|
|||||
Deferred
payable to the PI Trust
|
3,630
|
3,630
|
|||||
Deferred
income taxes
|
7,528
|
7,528
|
|||||
Other
long-term liabilities
|
6,365
|
6,365
|
|||||
Total
liabilities
|
128,975
|
128,975
|
|||||
Commitments
and contingent liabilities
|
|||||||
Minority
interest
|
523
|
523
|
|||||
Shareholders'
Equity
|
|||||||
Capital
Stock:
|
|||||||
Cumulative
preferred stock, no par value.
|
|||||||
Authorized
5,000,000 shares; none issued and outstanding
|
─
|
─
|
|||||
Common
stock, $1.00 par value. Authorized 50,000,000
shares;
|
|||||||
41,737,306
issued and outstanding
|
41,737
|
41,737
|
|||||
Additional
paid in capital
|
117,574
|
117,574
|
|||||
Accumulated
deficit
|
(80,931
|
)
|
(79,331
|
)
|
|||
Accumulated
other comprehensive loss
|
(11,018
|
)
|
(11,018
|
)
|
|||
Total
shareholders’ equity
|
67,362
|
68,962
|
|||||
Total
liabilities and shareholders’ equity
|
$
|
196,860
|
198,460
|
Amounts
in thousands, except share data
|
|||||||||||||
For
the 13 Weeks Ended July 3, 2005
|
For
the 26 Weeks Ended July 3, 2005
|
||||||||||||
As
Restated
|
As
Previously Reported
|
As
Restated
|
As
Previously Reported
|
||||||||||
Net
sales
|
$
|
60,606
|
60,606
|
123,958
|
123,958
|
||||||||
Cost
of sales
|
53,655
|
53,655
|
105,011
|
105,011
|
|||||||||
Gross
profit
|
6,951
|
6,951
|
18,947
|
18,947
|
|||||||||
Selling,
general and administrative expenses
|
8,777
|
8,777
|
18,395
|
18,395
|
|||||||||
Restructuring
expenses
|
1,687
|
1,687
|
2,074
|
2,074
|
|||||||||
Operating
loss
|
(3,513
|
)
|
(3,513
|
)
|
(1,522
|
)
|
(1,522
|
)
|
|||||
Interest
expense
|
600
|
600
|
981
|
981
|
|||||||||
PI
Trust payable (decrease) increase
|
306
|
306
|
(689
|
)
|
(689
|
)
|
|||||||
Other
expense, net
|
460
|
460
|
73
|
73
|
|||||||||
Loss
before provision for income
|
|||||||||||||
taxes
and minority interest
|
(4,879
|
)
|
(4,879
|
)
|
(1,887
|
)
|
(1,887
|
)
|
|||||
(Benefit)
provision for income taxes
|
77
|
(1,523
|
)
|
1,269
|
(331
|
)
|
|||||||
Loss
before minority interest
|
(4,956
|
)
|
(3,356
|
)
|
(3,156
|
)
|
(1,556
|
)
|
|||||
Minority
interest
|
─
|
─
|
180
|
180
|
|||||||||
Net
loss
|
$
|
(4,956
|
)
|
(3,356
|
)
|
(3,336
|
)
|
(1,736
|
)
|
||||
Basic
and diluted loss per share
|
$
|
(0.12
|
)
|
(0.08
|
)
|
(0.08
|
)
|
(0.04
|
)
|
Amounts
in thousands
|
|||||||
For
the 26 Weeks Ended July 3, 2005
|
|||||||
As
Restated
|
As
Previously Reported
|
||||||
Cash
flows from operating activities:
|
|||||||
Net
loss
|
$
|
(3,336
|
)
|
(1,736
|
)
|
||
Adjustments
to reconcile net loss to net cash used
|
|||||||
by
operating activities:
|
|||||||
Depreciation
and amortization
|
8,298
|
8,298
|
|||||
Other
non-cash items
|
899
|
(701
|
)
|
||||
Changes
in other operating assets and liabilities:
|
|||||||
Trade
accounts receivable
|
(4,752
|
)
|
(4,752
|
)
|
|||
Inventories
|
(1,631
|
)
|
(1,631
|
)
|
|||
Accounts
payable
|
(541
|
)
|
(541
|
)
|
|||
Other
operating assets and liabilities, net
|
853
|
853
|
|||||
Net
cash used by operating activities
|
(210
|
)
|
(210
|
)
|
|||
Cash
flow from investing activities:
|
|||||||
Capital
expenditures
|
(6,127
|
)
|
(6,127
|
)
|
|||
Restricted
cash
|
468
|
468
|
|||||
Other
|
836
|
836
|
|||||
Net
cash used by investing activities
|
(4,823
|
)
|
(4,823
|
)
|
|||
Cash
flow from financing activities:
|
|||||||
Net
borrowings on short-term notes
|
3,443
|
3,443
|
|||||
Principal
payments on long-term debt
|
(1,954
|
)
|
(1,954
|
)
|
|||
Net
cash provided by financing activities
|
1,489
|
1,489
|
|||||
Effect
of exchange rate changes on cash
|
(528
|
)
|
(528
|
)
|
|||
Net
change in cash and cash equivalents
|
(4,072
|
)
|
(4,072
|
)
|
|||
Cash
and cash equivalents at beginning of period
|
13,620
|
13,620
|
|||||
Cash
and cash equivalents at end of period
|
$
|
9,548
|
9,548
|
||||
Supplemental
schedule of non-cash investing
|
|||||||
and
financing activities:
|
|||||||
Acquisition
of APC minority shares owned by Raymark
|
|||||||
through
issuance of a long-term note payable
|
$
|
7,200
|
7,200
|
For
the 13 weeks ended
|
|||||||
October
2, 2005
|
September
26, 2004
|
||||||
Net
loss:
|
|||||||
As
reported
|
$
|
(5,187
|
)
|
(3,269
|
)
|
||
Deduct:
Total stock-based employee compensation
|
|||||||
expense
determined under fair value based
|
|||||||
method
for all awards, net of related tax effects
|
(170
|
)
|
(670
|
)
|
|||
Pro
forma
|
$
|
(5,357
|
)
|
(3,939
|
)
|
||
Basic
and diluted loss per share:
|
|||||||
As
reported
|
$
|
(0.12
|
)
|
(0.08
|
)
|
||
Pro
forma
|
$
|
(0.13
|
)
|
(0.09
|
)
|
For
the 39 weeks ended
|
|||||||
October
2, 2005
|
September
26, 2004
|
||||||
Net
loss:
|
|||||||
As
reported
|
$
|
(8,523
|
)
|
(1,861
|
)
|
||
Deduct:
Total stock-based employee compensation
|
|||||||
expense
determined under fair value based
|
|||||||
method
for all awards, net of related tax effects
|
(556
|
)
|
(2,011
|
)
|
|||
Pro
forma
|
$
|
(9,079
|
)
|
(3,872
|
)
|
||
Basic
and diluted loss per share:
|
|||||||
As
reported
|
$
|
(0.20
|
)
|
(0.04
|
)
|
||
Pro
forma
|
$
|
(0.22
|
)
|
(0.09
|
)
|
·
|
The
Company has recorded an accrued liability of $5.9 million for certain
environmental matters more fully discussed in Note 8 - Litigation
to these
Condensed Consolidated Financial Statements. Management expects that
$0.8
million will be spent during 2005 and the balance during 2006 or
later.
|
·
|
The
Company assumed the liability for the Raymark pension plans as part
of the
Chapter 11 reorganization. The plans, which are discussed as part
of Note
9 - Employee Benefits to the consolidated financial statements, included
within the Company's 2004 Form 10-K, are
under-funded
|
·
|
The
Company has conducted a facilities utilization review and has determined
that improved performance can be obtained through the closure of
certain
facilities and moving certain production to other facilities operated
by
the Company. The Company estimates that the total cash outflows related
to
these closures, other than operating losses incurred during the period
of
closure, will be approximately $6.2 million, of which we expect to
expend
$4.0 million during 2005 and the remaining balance will be spent
during
2006 and 2007. The expenses related to these closures are more fully
explained in Note 13 - Restructuring Programs to these Condensed
Consolidated Financial Statements.
|
·
|
During
2004, we reached terms with certain major customers on revised sales
contract provisions that will enable us to close our manufacturing
plant
in Sterling Heights, Michigan. The new sales contract provisions
require
the Company, in certain instances, to build up inventory levels to
facilitate the transition to a new vendor or to another manufacturing
location within the Company. During the fourth quarter of 2005, we
expect
this trend will reverse and inventory levels will begin to decrease.
We
currently expect that the amount of inventory related to the build
up will
be less than $1.5 million at year end
2005.
|
·
|
The
Company incurred costs associated with the retirement of its former
President and Chief Executive Officer during the second quarter and
the
restructuring of its domestic management team during the third quarter
of
2004. The total cost associated with these items is approximately
$1.4
million, of which $0.8 million was paid during 2004, $0.4 million
was paid
during the first quarter of 2005 and $0.2 million was paid during
the
third quarter of 2005.
|
·
|
The
Company recently announced two strategic profit initiatives to reduce
costs and improve productivity as discussed in Note 16 - Impairment
and
Note 17 - Subsequent Events to these Condensed Consolidated Financial
Statements.
|
October
2, 2005
|
January
2, 2005
|
||||||
Payable
to the PI Trust
|
$
|
635
|
3,199
|
||||
Letters
of credit
|
2,198
|
1,939
|
|||||
Other
|
409
|
410
|
|||||
$
|
3,242
|
5,548
|
October
2, 2005
|
January
2, 2005
|
||||||
Raw
material
|
$
|
13,299
|
12,464
|
||||
Work
in process
|
12,163
|
11,020
|
|||||
Finished
goods
|
15,059
|
16,098
|
|||||
$
|
40,521
|
39,582
|
October
2, 2005
|
January
2, 2005
|
||||||||||||||||||
Gross
Carrying
Amount
|
Accumulated
Amortization
|
Net
Carrying Amount
|
Gross
Carrying
Amount
|
Accumulated
Amortization
|
Net
Carrying Amount
|
||||||||||||||
Goodwill
|
$
|
3,687
|
─
|
3,687
|
5,912
|
─
|
5,912
|
||||||||||||
Finite
life intangible assets:
|
|||||||||||||||||||
Unpatented
technology
|
$
|
14,382
|
8,200
|
6,182
|
14,360
|
6,972
|
7,388
|
||||||||||||
Distribution
base
|
5,737
|
1,289
|
4,448
|
5,716
|
1,073
|
4,643
|
|||||||||||||
Total
|
$
|
20,119
|
9,489
|
10,630
|
20,076
|
8,045
|
12,031
|
||||||||||||
Indefinite
life intangible assets:
|
|||||||||||||||||||
Trademarks
|
10,786
|
10,700
|
|||||||||||||||||
Intangible
assets, net
|
$
|
21,416
|
22,731
|
For
the year ending:
|
||||
2005
|
$
|
1,922
|
||
2006
|
1,922
|
|||
2007
|
1,622
|
|||
2008
|
1,522
|
|||
2009
|
1,522
|
October
2, 2005
|
January
2, 2005
|
||||||||||||||||||
Current
|
Non-Current
|
Total
|
Curent
|
Non-Current
|
Total
|
||||||||||||||
Domestic
bank debt
|
|||||||||||||||||||
Line
of credit
|
$
|
15,302
|
─
|
15,302
|
10,762
|
─
|
10,762
|
||||||||||||
Term
loans
|
|||||||||||||||||||
Domestic
OEM
|
3,344
|
─
|
3,344
|
1,055
|
3,078
|
4,133
|
|||||||||||||
Aftermarket
|
1,000
|
4,167
|
5,167
|
996
|
4,837
|
5,833
|
|||||||||||||
Total
domestic bank debt
|
19,646
|
4,167
|
23,813
|
12,813
|
7,915
|
20,728
|
|||||||||||||
Foreign
bank debt
|
|||||||||||||||||||
Line
of credit
|
─
|
─
|
─
|
─
|
─
|
─
|
|||||||||||||
Term
loans
|
|||||||||||||||||||
Europe
|
949
|
2,361
|
3,310
|
1,056
|
3,406
|
4,462
|
|||||||||||||
Asia
|
1,300
|
─
|
1,300
|
1,300
|
─
|
1,300
|
|||||||||||||
Total
foreign bank debt
|
2,249
|
2,361
|
4,610
|
2,356
|
3,406
|
5,762
|
|||||||||||||
Total
bank debt
|
21,895
|
6,528
|
28,423
|
15,169
|
11,321
|
26,490
|
|||||||||||||
Note
payable - Aftermarket
|
─
|
7,200
|
7,200
|
─
|
─
|
─
|
|||||||||||||
Leases
|
113
|
196
|
309
|
111
|
95
|
206
|
|||||||||||||
Total
debt
|
$
|
22,008
|
13,924
|
35,932
|
15,280
|
11,416
|
26,696
|
For
the 13 Weeks Ended
|
For
the 39 Weeks Ended
|
||||||||||||
|
October
2, 2005
|
September
26, 2004
|
October
2, 2005
|
September
26, 2004
|
|||||||||
Net
Sales
|
|||||||||||||
Domestic
OEM
|
$
|
32,271
|
30,705
|
103,081
|
94,468
|
||||||||
International
|
16,190
|
16,640
|
53,615
|
50,157
|
|||||||||
Aftermarket
|
12,245
|
11,570
|
39,078
|
37,572
|
|||||||||
Intersegment
elimination (1)
|
(5,757
|
)
|
(4,931
|
)
|
(16,867
|
)
|
(13,210
|
)
|
|||||
Net
sales to external customers
|
$
|
54,949
|
53,984
|
178,907
|
168,987
|
||||||||
Gross
Profit
|
|||||||||||||
Domestic
OEM
|
$
|
1,118
|
2,645
|
5,401
|
11,062
|
||||||||
International
|
4,075
|
4,117
|
14,408
|
13,553
|
|||||||||
Aftermarket
|
3,327
|
3,419
|
10,050
|
11,408
|
|||||||||
Corporate
and intersegment elimination
|
(1,482
|
)
|
(1,267
|
)
|
(3,874
|
)
|
(3,521
|
)
|
|||||
Consolidated
|
$
|
7,038
|
8,914
|
25,985
|
32,502
|
||||||||
Operating
Profit (loss)
|
|||||||||||||
Domestic
OEM
|
$
|
(4,516
|
)
|
(107
|
)
|
(6,501
|
)
|
2,629
|
|||||
International
|
1,347
|
1,368
|
4,165
|
5,425
|
|||||||||
Aftermarket
|
1,502
|
1,706
|
4,804
|
6,525
|
|||||||||
Corporate
|
(4,772
|
)
|
(3,913
|
)
|
(10,429
|
)
|
(10,963
|
)
|
|||||
Consolidated
|
$
|
(6,439
|
)
|
(946
|
)
|
(7,961
|
)
|
3,616
|
|||||
Income
(loss) before provision for income
|
|||||||||||||
taxes
and minority interest
|
|||||||||||||
Domestic
OEM
|
$
|
(2,789
|
)
|
(1,057
|
)
|
(9,506
|
)
|
510
|
|||||
International
|
1,383
|
1,255
|
9,410
|
5,214
|
|||||||||
Aftermarket
|
1,337
|
1,628
|
4,442
|
6,442
|
|||||||||
Corporate
and intersegment elimination
|
(4,524
|
)
|
(4,295
|
)
|
(10,826
|
)
|
(10,818
|
)
|
|||||
Consolidated
|
$
|
(4,593
|
)
|
(2,469
|
)
|
(6,480
|
)
|
1,348
|
(1)
|
The
Company records intersegment sales at an amount negotiated between
the
segments. All intersegment sales are eliminated in consolidation.
Substantially all intersegment sales are sales of Domestic OEM products
to
the Aftermarket segment.
|
For
the 13 Weeks Ended
|
For
the 39 Weeks Ended
|
||||||||||||
October
2, 2005
|
September
26, 2004
|
October
2, 2005
|
September
26, 2004
|
||||||||||
Net
loss
|
$
|
(5,187
|
)
|
(3,269
|
)
|
(8,523
|
)
|
(1,861
|
)
|
||||
Weighted
average shares
|
41,737,306
|
41,737,306
|
41,737,306
|
41,737,306
|
|||||||||
Basic
and diluted loss
per share
|
$
|
(0.12
|
)
|
(0.08
|
)
|
(0.20
|
)
|
(0.04
|
)
|
Pension
Benefits
|
Postretirement
Benefits
|
||||||||||||
For
the 13 Weeks Ended
|
|||||||||||||
October
2, 2005
|
September
26, 2004
|
October
2, 2005
|
September
26, 2004
|
||||||||||
Service
Cost
|
$
|
130
|
146
|
252
|
196
|
||||||||
Interest
Cost
|
619
|
696
|
365
|
290
|
|||||||||
Expected
return on plan assets
|
(698
|
)
|
(638
|
)
|
─
|
─
|
|||||||
Amortization
of prior service cost
|
15
|
35
|
─
|
─
|
|||||||||
Amortization
of net loss
|
113
|
110
|
110
|
41
|
|||||||||
Net
periodic benefit cost
|
$
|
179
|
349
|
727
|
527
|
Pension
Benefits
|
Postretirement
Benefits
|
||||||||||||
For
the 39 Weeks Ended
|
|||||||||||||
October
2, 2005
|
September
26, 2004
|
October
2, 2005
|
September
26, 2004
|
||||||||||
Service
Cost
|
$
|
390
|
438
|
756
|
590
|
||||||||
Interest
Cost
|
1,857
|
2,090
|
1,094
|
870
|
|||||||||
Expected
return on plan assets
|
(2,094
|
)
|
(1,909
|
)
|
─
|
─
|
|||||||
Amortization
of prior service cost
|
45
|
104
|
─
|
─
|
|||||||||
Amortization
of net loss
|
340
|
325
|
331
|
122
|
|||||||||
Net
periodic benefit cost
|
$
|
538
|
1,048
|
2,181
|
1,582
|
October
2, 2005 Expected Total Cost
|
Recognized
through October 2, 2005
|
To
Be Recognized in Future
|
||||||||
Severance
and termination benefits
|
$
|
4,127
|
4,087
|
40
|
||||||
Lease
termination cost
|
1,006
|
1,006
|
─
|
|||||||
Asset
impairment
|
1,654
|
1,654
|
─
|
|||||||
Other
|
2,236
|
1,561
|
675
|
|||||||
Total
|
$
|
9,023
|
8,308
|
715
|
Severance
and Termination Benefits
|
Asset
Impairment
|
Other
|
Total
|
||||||||||
Balance
January 2, 2005
|
$
|
3,104
|
─
|
275
|
3,379
|
||||||||
Charges
|
1,000
|
44
|
2,169
|
3,213
|
|||||||||
Non-cash
charges
|
─
|
─
|
(515
|
)
|
(515
|
)
|
|||||||
Cash
payments
|
(1,313
|
)
|
─
|
─
|
(1,313
|
)
|
|||||||
Currency
translation
|
(9
|
)
|
─
|
(73
|
)
|
(82
|
)
|
||||||
Balance
October 2, 2005
|
$
|
2,782
|
44
|
1,856
|
4,682
|
Cash
and cash equivalents
|
$
|
1,460
|
||
Trade
accounts receivable
|
1,410
|
|||
Inventories
|
3,758
|
|||
Property,
plant and equipment
|
162
|
|||
Intangible
assets
|
156
|
|||
Other
assets
|
1,872
|
|||
Total
assets
|
$
|
8,818
|
||
Notes
payable and current portion of long term debt
|
(10
|
)
|
||
Accounts
payable and accrued liabilities
|
(1,112
|
)
|
||
Long-term
debt
|
(23
|
)
|
||
Other
liabilities
|
(473
|
)
|
||
Total
liabilities
|
$
|
(1,618
|
)
|
|
Purchase
price
|
$
|
7,200
|
Dollar
amounts in thousands
|
|||||||||||||
For
the 13 weeks ended
|
|||||||||||||
October
2, 2005
|
September
26, 2004
|
||||||||||||
Net
sales
|
$
|
32,271
|
100.0
|
%
|
30,705
|
100.0
|
%
|
||||||
Gross
profit
|
1,118
|
3.5
|
%
|
2,645
|
8.6
|
%
|
|||||||
Selling,
general and administrative expense
|
3,738
|
11.6
|
%
|
2,752
|
9.0
|
%
|
|||||||
Impairment
charge
|
1,762
|
5.5
|
%
|
─
|
─
|
||||||||
Restructuring
expenses
|
134
|
0.4
|
%
|
─
|
─
|
||||||||
Operating
loss
|
(4,516
|
)
|
(14.0
|
%)
|
(107
|
)
|
(0.4
|
%)
|
|||||
Loss
before provision for income taxes and
|
|||||||||||||
minority
interest
|
(2,789
|
)
|
(8.6
|
%)
|
(1,057
|
)
|
(3.4
|
%)
|
For
the 39 weeks ended
|
|||||||||||||
October
2, 2005
|
September
26, 2004
|
||||||||||||
Net
sales
|
$
|
103,081
|
100.0
|
%
|
94,468
|
100.0
|
%
|
||||||
Gross
profit
|
5,401
|
5.2
|
%
|
11,062
|
11.7
|
%
|
|||||||
Selling,
general and administrative expense
|
9,528
|
9.2
|
%
|
8,433
|
8.9
|
%
|
|||||||
Impairment
charge
|
1,762
|
1.7
|
%
|
─
|
─
|
||||||||
Restructuring
expenses
|
612
|
0.6
|
%
|
─
|
─
|
||||||||
Operating
(loss) profit
|
(6,501
|
)
|
(6.3
|
%)
|
2,629
|
2.8
|
%
|
||||||
Income
(loss) before provision for income taxes
|
|||||||||||||
and
minority interest
|
(9,506
|
)
|
(9.2
|
%)
|
510
|
0.5
|
%
|
Dollar
amounts in thousands
|
|||||||||||||
For
the 13 weeks ended
|
|||||||||||||
October
2, 2005
|
September
26, 2004
|
||||||||||||
Net
sales
|
$
|
16,190
|
100.0
|
%
|
16,640
|
100.0
|
%
|
||||||
Gross
profit
|
4,075
|
25.2
|
%
|
4,117
|
24.7
|
%
|
|||||||
Selling,
general and administrative expense
|
2,614
|
16.2
|
%
|
2,749
|
16.5
|
%
|
|||||||
Restructuring
expenses
|
114
|
0.7
|
%
|
─
|
─
|
||||||||
Operating
profit
|
1,347
|
8.3
|
%
|
1,368
|
8.2
|
%
|
|||||||
Income
before provision for income taxes
|
|||||||||||||
and
minority interest
|
1,383
|
8.5
|
%
|
1,255
|
7.5
|
%
|
For
the 39 weeks ended
|
|||||||||||||
October
2, 2005
|
September
26, 2004
|
||||||||||||
Net
sales
|
$
|
53,615
|
100.0
|
%
|
50,157
|
100.0
|
%
|
||||||
Gross
profit
|
14,408
|
26.9
|
%
|
13,553
|
27.0
|
%
|
|||||||
Selling,
general and administrative expense
|
8,829
|
16.5
|
%
|
8,128
|
16.2
|
%
|
|||||||
Restructuring
expenses
|
1,414
|
2.6
|
%
|
─
|
─
|
||||||||
Operating
profit
|
4,165
|
7.8
|
%
|
5,425
|
10.8
|
%
|
|||||||
Income
before provision for income taxes
|
|||||||||||||
and
minority interest
|
9,410
|
17.6
|
%
|
5,214
|
10.4
|
%
|
Dollar
amounts in thousands
|
|||||||||||||
For
the 13 weeks ended
|
|||||||||||||
October
2, 2005
|
September
26, 2004
|
||||||||||||
Net
sales
|
$
|
12,245
|
100.0
|
%
|
11,570
|
100.0
|
%
|
||||||
Gross
profit
|
3,327
|
27.2
|
%
|
3,419
|
29.6
|
%
|
|||||||
Selling,
general and administrative expense
|
1,825
|
14.9
|
%
|
1,713
|
14.8
|
%
|
|||||||
Operating
profit
|
1,502
|
12.3
|
%
|
1,706
|
14.8
|
%
|
|||||||
Income
before provision for income taxes
|
|||||||||||||
and
minority interest
|
1,337
|
10.9
|
%
|
1,628
|
14.1
|
%
|
For
the 39 weeks ended
|
|||||||||||||
October
2, 2005
|
September
26, 2004
|
||||||||||||
Net
sales
|
$
|
39,078
|
100.0
|
%
|
37,572
|
100.0
|
%
|
||||||
Gross
profit
|
10,050
|
25.7
|
%
|
11,408
|
30.4
|
%
|
|||||||
Selling,
general and administrative expense
|
5,246
|
13.4
|
%
|
4,883
|
13.0
|
%
|
|||||||
Operating
profit
|
4,804
|
12.3
|
%
|
6,525
|
17.4
|
%
|
|||||||
Income
before provision for income taxes
|
|||||||||||||
and
minority interest
|
4,442
|
11.4
|
%
|
6,442
|
17.2
|
%
|
·
|
The
Company has recorded an accrued liability of $5.9 million for certain
environmental matters more fully discussed in Note 8 - Litigation
to these
Condensed Consolidated Financial Statements. Management expects that
$0.8
million will be spent during 2005 and the balance during 2006 or
later.
|
·
|
The
Company assumed the liability for the Raymark pension plans as part
of the
Chapter 11 reorganization. The plans, which are discussed as part
of Note
9 - Employee Benefits to the consolidated financial statements, included
within the Company's 2004 Form 10-K, are under-funded and
the Company, through an agreement with the Internal Revenue Service,
is
providing both current contributions and catch-up contributions.
The
expected funding for the plans in 2005 will be approximately $1.3
million,
$1.2 million of which was funded during the first nine months of
2005.
|
·
|
The
Company has conducted a facilities utilization review and has determined
that improved performance can be obtained through the closure of
certain
facilities and moving certain production to other facilities operated
by
the Company. The Company estimates that the total cash outflows related
to
these closures, other than operating losses incurred during the period
of
closure, will be approximately $6.2 million, of which we expect to
expend
$4.0 million during 2005 and the remaining balance will be spent
during
2006 and 2007. The expenses related to these closures are more fully
explained in Note 13 - Restructuring Programs to these Condensed
Consolidated Financial Statements.
|
·
|
During
2004, we reached terms with certain major customers on revised sales
contract provisions that will enable us to close our manufacturing
plant
in Sterling Heights, Michigan. The new sales contract provisions
require
the Company, in certain instances, to build up inventory levels to
facilitate the transition to a new vendor or to another manufacturing
location within the Company. During the fourth quarter of 2005, we
expect
this trend will reverse and inventory levels will begin to decrease.
We
currently expect that the amount of inventory related to the build
up will
be less than $1.5 million at year end
2005.
|
·
|
The
Company incurred costs associated with the retirement of its former
President and Chief Executive Officer during the second quarter and
the
restructuring of its domestic management team during the third quarter
of
2004. The total cost associated with these items is approximately
$1.4
million, of which $0.8 million was paid during 2004, $0.4 million
was paid
during the first quarter of 2005 and $0.2 million was paid during
the
third quarter of 2005.
|
·
|
The
Company recently announced two strategic profit initiatives to reduce
costs and improve productivity as discussed in Note 16 - Impairment
and
Note 17 - Subsequent Events to these Condensed Consolidated Financial
Statements.
|
31-1
|
Certification
of the Chief Executive Officer pursuant to Section 302 of the
Sarbanes-Oxley Act of 2002
|
31-2
|
Certification
of the Chief Financial Officer pursuant to Section 302 of the
Sarbanes-Oxley Act of 2002
|
32-1
|
Certifications
of the Chief Executive Officer and the Chief Financial Officer pursuant
to
Section 906 of the Sarbanes-Oxley Act of
2002.
|
RAYTECH CORPORATION | ||
|
|
|
By: | /s/RICHARD P. MCCOOK | |
Richard P. McCook |
||
Executive
Vice President,
Chief
Financial Officer and
Treasurer
|